1. The working principle of dried wood log biomass pellet processing equipment

The core logic of dry wood pellet processing equipment is to transform loose, irregular dry wood (moisture content 8%-15%) into high-density, stable pellet products through the process of "physical pretreatment to purify raw materials + high-pressure molding to solidify the form + post-processing to ensure quality". The entire process relies on the coordination of multiple equipment, and each link is designed to adapt to the physical properties and usage requirements of dry wood pellets.

2. Characteristics of dried wood log biomass pellet processing equipment

Wide Raw Material Compatibility:It can process a variety of dry wood raw materials, such as dry sawdust, wood scraps, dry branches, and bark. It is compatible with materials with a moisture content of 8%-15% (without requiring extensive drying). It has low requirements for raw material form, reducing feed restrictions.

Easy Operation and Maintenance:Most equipment features automated control systems, reducing manual intervention. Key components are constructed of wear-resistant materials and feature a modular structure, allowing for easy disassembly and replacement, reducing maintenance costs.

Environmentally Friendly and Energy-Saving:The processing process uses no chemical additives (relying on the wood's natural lignin for bonding), resulting in zero harmful emissions. Some equipment utilizes frictional heat generated during the forming process to aid in material conditioning. Air cooling is often used in the cooling process (eliminating the need for large amounts of water). Fines and unqualified materials can be recycled back into the production line, minimizing material waste.

3. Application scenarios of dried wood log biomass pellet processing equipment

Biomass energy: Primarily used to produce wood pellet fuel, it replaces fossil fuels like coal and natural gas and is used in applications such as home heating, industrial boilers, and power plants (for example, many European countries have adopted wood pellets as their primary heating fuel).

Agriculture and forestry:Crop straw and forestry waste (such as dead branches and bark) can be processed into pellets for use as feed carriers (mixed feed ingredients) or organic fertilizers (after composting, used for farmland fertilization).

Industrial manufacturing:In the wood-based panel industry, wood pellets can be used as a raw material additive for particleboard and fiberboard to enhance board strength. They can also be used to produce chemical products such as activated carbon and lignin.

Environmental engineering:Processing solid waste such as tree branches generated by urban landscaping pruning and furniture factory scraps can be used to transform waste into valuable resources and reduce landfill volume.

Small-scale processing sites and home workshops:Rural or mountainous areas can use small-scale equipment to process local wood resources into pellets for home heating or export, increasing income.

TONY Brand 40-50 Ton/Hour Dried Wood Log Pellet Manufacturing Plant can take dried wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with dried wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 40-50Ton/Hour

2. Raw materials: Dried wood logs , branches, small - diameter logs, twigs, etc.

3. Moisture: Dried type, about 10-15%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Log Pellet Production Line

2. Raw Material: All kinds of Dried wood log

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 40-50 tons per hour

5. Process: Crushing Process - Fine Crushing Process -Sawdust Storage Process- Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1600-1000-315KW, Effective Hammer Mill-TFD120*200-355KW, TONY Large Hydraulic Storage Silo,TONY Pellet Machine TYJ860-Ⅲ-280KW, Pellet Cooler, Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Large Hydraulic Storage Silo
1.To Grind Wood Logs φ ≤40cm Into25-55mm Wood Chips.    2.Model: TPC1600-1000-315KW With 6 Blades*3sets    3.Capacity:40-50Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD120*200-355KW*4sets 3.Capacity: 10-13Ton/Hour/Set	1.To Storage Sawdust Before Pellet machine Model: TCY-35*4sets 2.TONY Uses Galvanized Material
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-280KW*10sets 3.Capacity:4-5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*2sets 3.Capacity:40-50Ton/Hour	1.To Pack Pellets Into 1 Ton/Bags 2.Model: TBD*2sets 3.Capacity: 40-50Ton/Hour

1.Wood Chipping Process:

A.This process is mainly used to grind the wood logs whose diamater is under 40cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand TPC1600-1000 model with 6 flying blades type

C.Capacity:40-50Ton/Hour. 

Main Parts: 

(1)TONY's  Comprehensive  Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:40-50Ton/Hour. 

C.TONY brand effective hammer mill TFD120-200-355KW*4sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Storage Process:

A. This process is mainly used to storage the sawdust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and sawdust in it is not easy to be blocked. 

B. The customer chooses one TONY Brand Sawdust Storage to storage the sawdust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's New Sawdust Storage Bin.

(2)With screws inside The Storage Bin To Prevent Sawdust Blocked.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:40-50Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280KW*10 sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.2 sets of TONY galvanized cooler separator with capacity 40-50Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.2 sets of TONY ton packing machine

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

The biomass pellet processing entrepreneurial project is a project with broad prospects. The following is an introduction from the perspective of project background and advantages: Project background: With the advancement of the "dual carbon" goal and the rise in traditional energy prices, the market demand for biomass pellets as a clean energy source continues to grow. In 2024, China's annual demand for biomass pellet fuel will exceed 45 million tons, and there is a production capacity gap in some regions, providing opportunities for entrepreneurship.

Project advantages

1.Abundant raw materials:

Common raw materials include agricultural and forestry waste such as wood chips, rice husks, straw, and bark. They are widely available and have low acquisition costs. In some areas, they can even be obtained at zero cost.

2.Significant environmental benefits:

The emission of harmful substances such as sulfur dioxide and nitrogen oxides produced by the combustion of biomass pellets is almost zero, and the ash after combustion can also be used as organic potassium fertilizer, which meets environmental protection requirements.

3.Large profit margin:

The current ex-factory price of biomass pellets ranges from about 700 to 1,000 yuan/ton, and can even be sold for more than 1,100 yuan/ton during the peak heating season in winter. Based on a small processing plant that produces 10 tons of pellets per day, the monthly profit easily exceeds 90,000 yuan.

1.Storage and transportation advantages

(1)High density and easy storage: After compression molding, the volume is greatly reduced, which is convenient for storage and not easily affected by moisture and deterioration.

(2)Convenient transportation: The regular shape facilitates mechanized loading and unloading and transportation, reducing logistics costs.

2.Application scenario advantages

(1)Wide range of applications: It can be used in industrial boilers, biomass power plants, home fireplaces, agricultural greenhouse heating and other scenarios, replacing traditional energy sources such as coal and natural gas, with high application flexibility.

(2)Convenient use: It can be fed through automated equipment, is easy to operate, and is compatible with many existing combustion equipment, without the need for large-scale equipment modification.