Project Brief Introduction:

1.Product:Dried Wood Log Pellet Line

2.Capacity:6T/Hour

3.TONY Brand 6Ton /Hour Dried Wood Log Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill,TONY Pellet MachineTYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 830 kw

6.Need Area: About 448㎡  L: 28M  W: 16M  H: 6.517M

Project Layout For Customer:

1. The working principle of dried wood log biomass pellet processing equipment

The principle of dry wood pellet processing equipment can be simply summarized as follows: first, the dry wood raw materials (such as dry wood chips, wood scraps, etc.) are screened to remove impurities, crushed and screened to obtain qualified fine wood chips with a particle size of 2-5mm; the core link is to feed the fine wood chips into the pellet forming machine. Under the action of 50-100MPa high pressure and friction heat (60-90℃), the adhesiveness of the natural lignin in the wood is softened and forced to be squeezed through the mold to form columnar particles; finally, after cooling (to near room temperature) and screening the finished product to remove debris, qualified dry wood pellets are obtained. The entire process relies on the coordination of multiple equipment to realize the transformation of loose raw materials into high-density pellets.

2. Characteristics of dried wood log biomass pellet processing equipment

Wide Raw Material Compatibility:

It can process a variety of dry wood raw materials, such as dry sawdust, wood scraps, dry branches, and bark. It is compatible with materials with a moisture content of 8%-15% (without requiring extensive drying). It has low requirements for raw material form, reducing feed restrictions.

Easy Operation and Maintenance:

Most equipment features automated control systems, reducing manual intervention. Key components are constructed of wear-resistant materials and feature a modular structure, allowing for easy disassembly and replacement, reducing maintenance costs.

Environmentally Friendly and Energy-Saving:

The processing process uses no chemical additives (relying on the wood's natural lignin for bonding), resulting in zero harmful emissions. Some equipment utilizes frictional heat generated during the forming process to aid in material conditioning. Air cooling is often used in the cooling process (eliminating the need for large amounts of water). Fines and unqualified materials can be recycled back into the production line, minimizing material waste.

3. Application scenarios of dried wood log biomass pellet processing equipment

Biomass Energy:

Provides raw materials for biomass power plants, heating companies, and industrial boilers (such as those in food processing and textile mills). It converts dry wood into high-density pellet fuel, replacing traditional energy sources like coal and natural gas and reducing carbon emissions. It can also be used as fuel for household heating stoves and fireplaces, meeting clean heating needs.

Wood Processing and Furniture Industry:

Processes dry sawdust, scraps, shavings, and other waste generated by furniture and wood processing plants into pellets. These can be recycled as fuel for in-plant boilers or sold externally, transforming waste into a resource and reducing solid waste disposal costs.

Agriculture and Animal Husbandry Support:

First, it processes agricultural and forestry waste such as dry straw and branches into pellets for use as bedding for livestock and poultry (e.g., cowshed and chicken coop bedding, which is highly absorbent and easy to clean). Second, some equipment can process a mixture of dry sawdust and feed ingredients to produce simple biomass feed carrier pellets to aid animal husbandry production. Environmental Protection and Solid Waste Treatment:

For forestry pruning waste, such as dry branches and wood processing waste, this equipment compresses loose waste into high-density pellets, reducing transportation and storage space while also preventing environmental pollution caused by indiscriminate waste stacking, effectively turning waste into treasure.

TONY Brand 6 Ton/Hour Dried Wood Log Pellet Manufacturing Plant can take dried wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with dried wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 6Ton/Hour

2. Raw materials: Dried wood logs , branches, small - diameter logs, twigs, etc.

3. Moisture: Dried type, about 10-15%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Log Pellet Production Line

2. Raw Material: All kinds of Dried wood log

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 6 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Comprehensive Chipper TPC1000 - 90KW,Dual Shaft Hammer Mill-TFS65*100-110*2kw, TONY Pellet Machine TYJ760 - Ⅲ - 200kw, Pellet Cooler, Double Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Dual Shaft Hammer Mill	Double Screw Cycling Silo
1.To Grind Wood Logs φ ≤20cm Into25-55mm Wood Chips.    2.Model: TPC1000-90KW With 6 Baldes*1set    3.Capacity: 7-10Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFS65*100-110*2KW*1set 3.Capacity: 6Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-5.5*1set 3.Capacity:6Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Double Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-200KW*2 sets 3.Capacity:3-3.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-4*1set 3.Capacity:6Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TPZ-50*1set 3.Capacity: 6Ton/Hour

1.Wood Chipping Process：

A.This process is mainly used to grind the wood logs whose diamater is under 20cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY Brand TPC1000-90model with 6flying blades type

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4) Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:6Ton/Hour. 

C.TONY use Dual shaft hammer mill TFS65*100-110*2KW*1set

Main Parts: 

(1)TONY Dual shaft hammer mill

(2) Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6Ton/Hour. 

C.TONY Brand Vertical Ring Die Pellet Machine TYJ760-III-200KW*2Sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1) TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4) Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1Set Of TONY Galvanized Cooler Seperator With Capacity 6 Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.1 Set of TONY Double Packing Machine.

Main Parts: 

(1)TONY's  Double Packing Machine.

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

The biomass pellet processing entrepreneurial project is a project with broad prospects. The following is an introduction from the perspective of project background and advantages: Project background: With the advancement of the "dual carbon" goal and the rise in traditional energy prices, the market demand for biomass pellets as a clean energy source continues to grow. In 2024, China's annual demand for biomass pellet fuel will exceed 45 million tons, and there is a production capacity gap in some regions, providing opportunities for entrepreneurship.

Project advantages

(1) Abundant raw materials: Common raw materials include agricultural and forestry waste such as wood chips, rice husks, straw, and bark. They are widely available and have low acquisition costs. In some areas, they can even be obtained at zero cost.

(2) Significant environmental benefits: The emission of harmful substances such as sulfur dioxide and nitrogen oxides produced by the combustion of biomass pellets is almost zero, and the ash after combustion can also be used as organic potassium fertilizer, which meets environmental protection requirements.

(3) Large profit margin: The current ex-factory price of biomass pellets ranges from about 700 to 1,000 yuan/ton, and can even be sold for more than 1,100 yuan/ton during the peak heating season in winter. Based on a small processing plant that produces 10 tons of pellets per day, the monthly profit easily exceeds 90,000 yuan.

(1) Wide range of sources and low cost: The raw materials are mainly forestry waste such as wood chips, scraps, branches, and bark generated by wood processing. These materials are available in large quantities in wood processing plants, furniture factories, and other places. Some can be obtained at low prices or even for free, which can effectively control the cost of raw materials.

(2) Strong sustainability: It is a renewable resource. As long as trees are harvested and planted reasonably, a continuous supply of raw materials can be achieved, which is in line with the concept of green development.

(3) High and stable calorific value: The calorific value of wood chip pellets is usually 4000-5000 kcal/kg, and the combustion efficiency can reach more than 90%. It can provide heat stably to meet the needs of industrial heating and household heating.

(4) Complete combustion and low pollution: The pollutants such as sulfur dioxide and nitrogen oxides produced during combustion are much lower than those of coal, and the amount of ash is small, which has little impact on the environment and meets environmental protection standards.