1.图片

原材料图+颗粒机图片

1. The working principle of wet palm nut shell biomass pellet processing equipment

The raw material falls vertically into the pellet mill and is evenly distributed on the inner surface of the ring die through the rotational motion between the rollers and the die. Under high mechanical pressure, the pressure rollers apply enormous pressure to the material, forcing the Wet Palm Nut Shell feedstock through the circular channel of the ring die. During extrusion, friction between the materials and between the material and the die generates high temperatures (up to 80°C to 120°C), softening the natural lignin of the Palm Nut Shell and making it self-adhesive, eliminating the need for additional adhesives. The resulting elongated pellets are then cut by a cutter to form cylindrical fuel pellets approximately 10 to 30 mm in length. This process fully utilizes the properties of Wet Palm Nut Shell as a wood fiber material—its rich lignin content and excellent thermoplasticity under high temperature and pressure—making it key to achieving adhesive-free molding.

2. Characteristics of wet palm nut shell biomass pellet processing equipment

(1) Gear Drive, Strong Extrusion Force: The large gear drive system provides strong extrusion force, ensuring the density and quality of the pellets.

(2) Low Energy Consumption, High Output: The equipment design emphasizes energy efficiency, achieving higher output while reducing energy consumption.

(3) Easy Operation: Biomass pellet processing equipment typically features a simple and easy-to-understand operating interface and process flow, facilitating operation.

(4) High Adaptability: It can adapt to different types and forms of sugarcane raw materials.

(5) Convenient Maintenance: The equipment structure design fully considers the convenience of daily maintenance; for example, easily replaceable wear parts.

(6) High Safety: The equipment design incorporates multiple safety protection measures, such as devices to prevent the ingress of hard objects like metal, and an emergency stop button.

3. Application scenarios of wet palm nut shell biomass pellet processing equipment

The main reasons for using Wet Palm Nut Shell to make pellet fuel are its environmental friendliness and economic efficiency. Sugarcane bagasse is a renewable biomass resource. Making it into pellet fuel not only reduces waste generation and disposal but also saves energy and raw materials, reduces carbon emissions, and has high economic value. Furthermore, Wet Palm Nut Shell pellet fuel can reduce greenhouse gas emissions and mitigate environmental pollution. Because Wet Palm Nut Shell pellet fuel is inexpensive, with a market price of approximately 800-900 yuan per ton, it can replace coal, making it even more economically viable. Wet Palm Nut Shell is a byproduct; processing it into pellet fuel allows for the full utilization of this resource and avoids waste.

2.图片

TONY Brand 48-60 Ton/Hour Wet Palm Nut Shell Pellet Manufacturing Plant can take wet palm nut shell into biomass pellets.Palm nut shells are a high-density raw material with a calorific value of 4000-4500 kcal/kg, exhibiting good strength and resistance to breakage after molding. Processing palm fruit shells into biomass pellets represents the recycling of agricultural waste, resulting in low carbon emissions. Furthermore, the raw material is widely available and inexpensive. It can replace coal in boiler combustion, power generation, and heating, making it suitable for both industrial and residential applications. The technology for processing Palm nut shells shells into biomass pellets is mature and highly feasible, making it a high-quality biomass energy raw material.

1. Capacity: 48-60 Ton/Hour

2. Raw materials: Wet Palm Nut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Processing palm nut shells into biomass pellets is suitable for individuals or entities with raw material resources, targeting the energy alternative market, and possessing basic facilities and capital. Examples include palm growers/cooperatives, biomass energy entrepreneurs, existing biomass processing companies, businesses with heating/power generation needs, and investors in the environmental protection sector.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

1. Project Name: Wet Palm Nut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Palm Nut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity:48-60 TPH

5. Process: Fine Crushing Process - Palm Nut Shell Dust Storage Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD120*200-355kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.2*28m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

4.图片

流程图1

流程图2

5.图片

原材料+颗粒图

颗粒+机器图

5.1图片

高效粉碎机带锯末图

1.Palm Nut Shell Fine Crushing Process:

A.This process is mainly used to crush palm nut shell into 8-14mm palm nut shell dust.

B.Capacity:48-60 Ton/Hour. 

C.TONY brand effective hammer mill TFD120*200-355kw*5sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

大型液压料仓

2.Palm Nut Shell Dust Storage Process:

A. This process is mainly used to storage the palm nut shell dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and palm nut shell dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the palm nut shell dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the palm nut shell dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's New Large Hydraulic Storage Silo.

(2)With Screws Inside The Storage Bin To Prevent Palm Nut Shell Dust Blocked.

5.3图片

烘干机带锯末图

3.Palm Nut Shell Dust Drying Process:

A.This process is mainly used to dry the palm nut shell dust from 40-55% to 10-15%.

B.Capacity:48-60Ton/Hour.

C.TONY use 5 sets of 3.2*28m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:48-60 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*12sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:48-60Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*5 Sets                   

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. 

B.Capacity:48-60 Ton/Hour. 

C.TONY brand ton packing machine*5 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

6.图片

客户生产线案例图

7.图片

图 湿棕榈坚果壳+颗粒 颗粒机

Biomass pellet fuel is widely used in industrial boilers, heating equipment, livestock farms, food processing, textile printing and dyeing, and building materials industries due to its advantages such as being clean and environmentally friendly, having a high calorific value, and stable combustion. With the strict enforcement of environmental policies, traditional coal-fired boilers are being gradually phased out, and biomass pellets, as a high-quality alternative to coal, are experiencing continuous market demand growth. The raw materials for biomass pellets are mainly agricultural and forestry waste, such as sawdust, rice husks, straw, and sawdust. These raw materials are abundant in rural areas, and in some areas are even free, which not only reduces raw material costs but also enables the resource utilization of waste.

8.图片

湿棕榈坚果壳图 颗粒图

1. Abundant Raw Materials: Wet Palm Nut Shell is produced during the palm oil refining process by first extracting the kernel from the pulp, then removing the outer shell. This removed portion is the Palm Nut Shell, which has long been discarded, resulting in an abundant and low-cost raw material.

2. Low Ash Content: Biomass pellet fuel has lower solid emissions than coal, reducing slag costs and environmental pollution. The solid emissions from biomass pellet fuel are entirely ash, accounting for approximately 0.4% to 7.0% of the total weight; while coal combustion produces a mixture of ash, alkali, and residual coal, accounting for approximately 25% to 40% of the total weight.

3. Stable Properties and Good Storage: Palm shells have a high density , making them less prone to breakage and easy to store and transport. Their total moisture content generally does not exceed a certain percentage, and they are easy to dry quickly after getting wet. They can withstand long-term exposure to sun and rain (1-2 years).

4. High Calorific Value: Palm Nut Shell boasts a calorific value of 4300-4800 kcal/kg, higher than common biomass pellet fuels such as sawdust, rice stalks, and straw, and burns more completely than coal.

5. Environmental Friendliness: Compared to traditional coal and heavy oil, it significantly surpasses national standards in four key indicators: smoke, sulfur dioxide, nitrogen oxides, and smoke opacity. Combustion produces no sulfur dioxide or phosphorus pentoxide, and its unique chemical properties help reduce greenhouse gas emissions.

9.图片

绿色地球+原材料+颗粒图

10.图片

图片

11.图片

图片