1.图片

Project Brief Introduction:

1.Product:Wet Palm Nut Shell Pellet Line

2.Capacity:3-3.5 Ton /Hour

3.TONY Brand 3-3.5 Ton /Hour Wet Palm Nut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 440 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet palm nut shell biomass pellet processing equipment

The core principle of the wet palm nut shell processing equipment for biomass pellets is to first solve the problems of high moisture, high fiber, and impurities in wet palm nut shells through "pre-treatment dehumidification + mechanical extrusion molding", and then use high pressure to compress them into high-density pellets, thus realizing the transformation from agricultural waste to clean energy.

2. Characteristics of wet palm nut shell biomass pellet processing equipment

(1) High-efficiency forced drying module: 

Adopting a dual design of "drum type + hot air circulation," the drum has an internal lifting plate structure that repeatedly stirs the wet fruit shells, ensuring full contact with 120-160℃ hot air. This reduces the moisture content to 15%-20%, achieving a drying efficiency 20%-30% higher than ordinary wood chip dryers, and preventing the shells from sticking to the drum wall.

(2) Highly wear-resistant crushing components: 

The hammer mill uses a dual-stage hammer design. The first stage crushes coarse fibers, and the second stage grinds them into 2-5mm powder. An internal screen prevents uncrushed hard shells from entering the granulation stage, reducing the risk of jamming.

(3) Multiple impurity removal devices: 

Optional conventional vibrating screens and magnetic separators are available. Some equipment is equipped with a "fiber separation screen" to filter out residual long fibers in palm nut shells, preventing fibers from entangled in the granulation rollers and affecting molding efficiency.

3. Application scenarios of wet palm nut shell biomass pellet processing equipment

(1) Energy production: Biomass power plants and combined heat and power (CHP) projects, replacing coal-fired power generation.

(2) Industrial heating: Steam boiler fuel in the textile, food, and chemical industries.

(3) Residential heating: Home fireplaces and small-scale heating systems, especially prevalent in palm-producing regions of Southeast Asia.

(4) Carbonization extension: Processed into palm shell charcoal or activated carbon for water purification and gas adsorption.

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TONY Brand 3-3.5 Ton/Hour Wet Palm Nut Shell Pellet Manufacturing Plant can take wet palm nut shell into biomass pellets.Palm nut shells are a high-density raw material with a calorific value of 4000-4500 kcal/kg, exhibiting good strength and resistance to breakage after molding. Processing palm fruit shells into biomass pellets represents the recycling of agricultural waste, resulting in low carbon emissions. Furthermore, the raw material is widely available and inexpensive. It can replace coal in boiler combustion, power generation, and heating, making it suitable for both industrial and residential applications. The technology for processing Palm nut shells shells into biomass pellets is mature and highly feasible, making it a high-quality biomass energy raw material.

1. Capacity: 3-3.5 Ton/Hour

2. Raw materials: Wet Palm Nut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Processing palm nut shells into biomass pellets is suitable for individuals or entities with raw material resources, targeting the energy alternative market, and possessing basic facilities and capital. Examples include palm growers/cooperatives, biomass energy entrepreneurs, existing biomass processing companies, businesses with heating/power generation needs, and investors in the environmental protection sector.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Palm Nut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Palm Nut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 3-3.5 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD75*100-110kw, Rotary Drum Dryer-1.8*18m, TONY Pellet Machine TYJ860-Ⅲ-220kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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多功能粉碎机带锯末图

1.Palm Nut Shell Fine Crushing Process:

A.This process is mainly used to crush palm nut shell into 8-14mm palm nut shell dust.

B.Capacity:3-4Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-110KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机带锯末图

2.Palm Nut Shell Dust Drying Process:

A.This process is mainly used to dry the palm nut shell dust from 40-55% to 10-15%.

B.Capacity:3-3.5Ton/Hour.

C.TONY use 1set of 1.8*18m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3-4 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:3-3.5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

半自动包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags

B.Capacity:3-3.5 Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿棕榈坚果壳+颗粒 颗粒机

The project of processing palm nut shells into biomass pellets is technically feasible and has market potential. Its core advantages are low raw material cost and outstanding environmental attributes, making it suitable for fuel substitution scenarios such as power plants and cement plants. However, attention needs to be paid to the stability of raw material supply and environmental compliance requirements.

1. Superior Raw Material Characteristics: 

Palm shells have a natural density of 1.1, are small in volume, not easily broken, and easy to store and transport; their calorific value is 4200-4600 kcal/kg, and their ash content is <3%, superior to ordinary biomass pellets.

2. Environmental and Policy Alignment: 

As a renewable energy source, it can reduce carbon emissions, conforming to the global carbon neutrality trend, and is suitable for replacing bituminous coal in power plants, cement plants, etc.

3. Wide Range of Application Scenarios: 

(1)Residential Heating/Hot Water: Suitable for homes, small hotels, and guesthouses, providing heating or domestic hot water through biomass boilers. It is convenient to use and less expensive than natural gas.

(2)Industrial Auxiliary Energy: Can be used as auxiliary fuel for small and medium-sized enterprises in food processing, wood drying, etc., replacing part of the raw coal or natural gas and reducing production energy costs.

(3)Biomass power generation:  It can be used as a raw material for small-scale biomass power plants, and can be mixed with other straw and wood pellets for combustion to balance fuel supply and power generation stability.

8.图片

湿棕榈坚果壳图 颗粒图

1. Outstanding Environmental Benefits, Aligned with Policy Direction: 

It contains no sulfur or phosphorus during combustion, producing no polluting gases such as sulfur dioxide and phosphorus pentoxide, reducing air pollution at its source.

Post-combustion dust emissions are low, with a Ringelmann blackness level of less than 1, far below the emission standards of traditional fossil fuels, easily meeting environmental requirements in various regions.

As a renewable energy source, its carbon emissions can be offset through plant growth cycles, achieving "carbon neutrality," aligning with the global trend of green energy development.

2. Superior Combustion Performance and High Practical Value: 

It has a high and stable calorific value, typically reaching 4600-5000 Kcal/kg, close to that of medium-quality coal, meeting the needs of various scenarios such as industrial boilers and residential heating.

Key indicators are excellent: moisture content is less than 8%, ash content is less than 3%, and volatile matter is over 70%, making it easy to ignite and burn completely, with a combustion efficiency exceeding 80%.

Low ash content after combustion not only reduces cleanup costs, but the ash can also be recycled as potash fertilizer, further enhancing resource value.

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绿色地球+原材料+颗粒图

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