1.图片

Project Brief Introduction:

1.Product:Wet Palm Nut Shell Pellet Line

2.Capacity:2.5-3 Ton /Hour

3.TONY Brand 2.5-3 Ton /Hour Wet Palm Nut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 330 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet palm nut shell biomass pellet processing equipment

The pellet mill is a key piece of equipment, with the vertical ring die pellet mill being the mainstream choice. Its operating principle is as follows:

(1) Static die + rotating pressure roller: Material enters the pelleting chamber through vertical feeding. The pressure roller, under centrifugal force, evenly presses the material into the ring die holes, preventing blockage.

(2) High-temperature and high-pressure molding: The material is subjected to extrusion and friction within the die, generating heat (temperatures can reach 80-100℃). Lignin softens and binds the fibers, forming cylindrical pellets with a density of 0.8-1.4 t/m³.

(3) Die characteristics: A double-layer vertical die is used, with hole diameters of 6-10 mm available. Wear-resistant materials (such as high-alloy steel) extend the lifespan, and the molding rate reaches over 99.5%.

2. Characteristics of wet palm nut shell biomass pellet processing equipment

(1) Integrated Layout: 

Drying, crushing, granulation, and cooling (in some models) are integrated into a single production line. Raw materials are automatically transported via conveyor belts, eliminating the need for manual handling. A production line with a capacity of 2 tons per hour requires only 3-5 operators, significantly reducing labor costs.

(2) Variable Frequency Speed Control and Intelligent Temperature Control: 

Core motors (such as the feed motor and drying fan) are controlled by variable frequency, allowing for speed adjustments based on raw material humidity and fiber content, avoiding energy consumption during idling. The dryer and granulator are equipped with intelligent temperature control systems that monitor temperature in real time and automatically adjust the heat source supply, ensuring stable moisture content in the finished product. The thermal efficiency is approximately 15% higher than traditional equipment.

(3) Flexible Raw Material Adaptability: 

In addition to dehumidifying palm nut shells, the equipment is compatible with processing other biomass raw materials such as palm fiber, coconut shells, and sawdust. Only mold changes or parameter adjustments are needed, making it suitable for processing plants with diverse raw material sources and improving equipment utilization.

3. Application scenarios of wet palm nut shell biomass pellet processing equipment

Enterprises with Self-Supply Energy Needs – Decentralized Application Primarily for Self-Use

Some enterprises have stable heat or electricity needs and can obtain sufficient quantities of wet palm nut shells. They will independently configure equipment to form a closed loop of "raw materials - processing - self-use," reducing energy costs.

(1) Palm oil deep processing enterprises: 

Such as large palm oil refineries and palm kernel processing plants, wet palm nut shells are a "byproduct" of their own production. After being processed into pellets, they can be directly used in the plant's steam boilers (providing high-temperature steam required for refining), workshop heating, or power supply for employee living areas. Compared to using natural gas or raw coal, energy costs can be reduced by 30%-40%.

(2) Small and medium-sized industrial enterprises in tropical regions: 

Such as tropical fruit processing plants (mango and pineapple drying) and timber processing plants (board drying). These enterprises have a continuous and stable demand for heat energy. If there are palm plantations or processing bases nearby, they will use equipment to convert wet palm nut shells into fuel, replacing expensive commercial energy, while also meeting the local environmental protection policy requirements for "clean energy use."

(3) Large-scale plantations/farms: 

Some large palm plantations or integrated farms will be equipped with small equipment (1-2 tons per hour) to process the wet palm nut shells produced in the park into granules for power supply of irrigation system, heating of farm greenhouses, or to provide domestic heat for staff dormitories in the park, so as to realize the energy cycle of "self-production and self-sales".

2.图片

TONY Brand 2.5-3 Ton/Hour Wet Palm Nut Shell Pellet Manufacturing Plant can take wet palm nut shell into biomass pellets.Palm nut shells are a high-density raw material with a calorific value of 4000-4500 kcal/kg, exhibiting good strength and resistance to breakage after molding. Processing palm fruit shells into biomass pellets represents the recycling of agricultural waste, resulting in low carbon emissions. Furthermore, the raw material is widely available and inexpensive. It can replace coal in boiler combustion, power generation, and heating, making it suitable for both industrial and residential applications. The technology for processing Palm nut shells shells into biomass pellets is mature and highly feasible, making it a high-quality biomass energy raw material.

1. Capacity: 2.5-3 Ton/Hour

2. Raw materials: Wet Palm Nut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Processing palm nut shells into biomass pellets is suitable for individuals or entities with raw material resources, targeting the energy alternative market, and possessing basic facilities and capital. Examples include palm growers/cooperatives, biomass energy entrepreneurs, existing biomass processing companies, businesses with heating/power generation needs, and investors in the environmental protection sector.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Palm Nut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Palm Nut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 2.5-3 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill- TFD65*75-75kw, Rotary Drum Dryer-1.8*15m, TONY Pellet Machine TYJ760-Ⅲ-160kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

多功能粉碎机带锯末图

1.Palm Nut Shell Fine Crushing Process:

A.This process is mainly used to crush palm nut shell into 8-14mm palm nut shell dust.

B.Capacity:2.5-3Ton/Hour. 

C.TONY brand effective hammer mill TFD65*75-75KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机带锯末图

2.Palm Nut Shell Dust Drying Process:

A.This process is mainly used to dry the palm nut shell dust from 40-55% to 10-15%.

B.Capacity:2.5-3Ton/Hour.

C.TONY use 1set of 1.8*15m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.5-3 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2.5-3Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

半自动包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:2.5-3Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿棕榈坚果壳+颗粒 颗粒机

Environmental and Social Benefits of Palm Nut Shell Biomass Pellets Project

This project not only achieves stable commercial profits but also generates significant environmental and social benefits, making it easily recognized by local governments and the market.

1. Stable and Considerable Economic Benefits: 

As a small-to-medium-sized project, the investment payback period is only 1-2 years, far shorter than traditional agricultural processing projects (typically 3-5 years). Expanding export markets (such as the EU, Japan, and South Korea) can further increase net profit.

2. Significant Dual Environmental Benefits: 

On the one hand, it solves the problem of palm nut shell waste—traditionally, palm nut shells are mostly burned or dumped, polluting the atmosphere, occupying land, and easily breeding mosquitoes; after processing into pellets, 10,000 tons of palm nut shells annually can reduce carbon dioxide emissions by approximately 12,000 tons, equivalent to planting 67,000 trees. On the other hand, it replaces fossil fuels—each ton of palm nut shell pellets can replace 0.8 tons of standard coal, reducing nitrogen oxide emissions by approximately 8 kg, helping industrial enterprises achieve their "carbon reduction" goals.

3. Outstanding social benefits and easy to implement: 

The project can create local jobs (small and medium-sized projects require 5-10 people) and increase the added value of the palm industry chain (palm nut shell processing extends from "selling palm" to "selling energy"). It is easy to obtain land and tax incentives from local governments, and there are few obstacles to project implementation.

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湿棕榈坚果壳图 颗粒图

1. Raw Material Side: Waste Conversion, Guaranteed Supply

The raw material is a byproduct of palm oil production, representing a "waste-to-treasure" transformation. It requires no additional farmland or deforestation, resulting in high resource utilization efficiency.

Major producing regions (Southeast Asia, Africa, etc.) have large and concentrated raw material output, ensuring a stable supply and avoiding the risk of supply disruptions during production, thus reducing supply chain costs.

The palm nut shell itself has moderate hardness and a uniform fiber structure, requiring minimal pretreatment. It meets pelleting requirements without complex processing, reducing losses in the production process.

2. Combustion Side: High Calorific Value, Excellent Efficiency

The calorific value is excellent, generally reaching 4600-5000 Kcal/kg, close to that of medium-quality coal, meeting the heat demands of various scenarios such as industrial boilers and residential heating.

Key indicators are controllable. After processing, the moisture content is below 8%, the ash content is less than 3%, and the volatile matter content exceeds 70%, making it easy to ignite and burn completely, with a combustion efficiency exceeding 80%, reducing energy waste.

It leaves little residue after combustion, and the ash can be recycled as potassium fertilizer. There is no harmful waste residue, which reduces the cost of subsequent cleaning and treatment.

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绿色地球+原材料+颗粒图

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