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Project Brief Introduction:

1.Product:Wet Palm Nut Shell Pellet Line

2.Capacity:2-2.5 Ton /Hour

3.TONY Brand 2-2.5 Ton /Hour Wet Palm Nut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 270 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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原材料图+颗粒机图片

1. The working principle of wet palm nut shell biomass pellet processing equipment

Due to their high moisture content (typically exceeding 30%) and coarse fiber, wet palm nut shells require prior crushing and drying.

(1)Crushing: The shells are crushed to a particle size of 5-10mm using a specialized palm shell crusher (such as a hammer mill or dual-chamber crusher). Simultaneously, high-speed airflow refines the fibers, improving subsequent forming efficiency.

(2)Drying: A drum dryer is used, with hot air directly contacting the material to reduce the moisture content to 15%-18% (optimal humidity for pelleting), preventing sticking to the mold or loose pellets during forming.

(3)Pelletizing: Mechanical extrusion molding increases the density to 0.8-1.4 t/m³.

(4)Cooling and Sieving: After extrusion, the pellets are cooled to room temperature (to prevent mold growth) and then sieved to remove debris.

2. Characteristics of wet palm nut shell biomass pellet processing equipment

(1) Crushing equipment: Dual-shaft shearing + high-speed airflow impact, high-manganese steel hammer blades to address the problems of hard shells and fiber entanglement.

(2) Drying equipment: Drum-type hot air drying, temperature control technology to address the problem of loose molding caused by high humidity.

(3) Pelleting equipment: Vertical ring die, dual-pressure roller frequency conversion feeding, two-layer die design to prevent problems such as material arching, poor heat dissipation, and low molding rate.

3. Application scenarios of wet palm nut shell biomass pellet processing equipment

(1) Energy production: Biomass power plants and combined heat and power (CHP) projects, replacing coal-fired power generation.

(2) Industrial heating: Steam boiler fuel in the textile, food, and chemical industries.

(3) Residential heating: Home fireplaces and small-scale heating systems, especially prevalent in palm-producing regions of Southeast Asia.

(4) Carbonization extension: Processed into palm shell charcoal or activated carbon for water purification and gas adsorption.

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TONY Brand 2-2.5 Ton/Hour Wet Palm Nut Shell Pellet Manufacturing Plant can take wet palm nut shell into biomass pellets.Palm nut shells are a high-density raw material with a calorific value of 4000-4500 kcal/kg, exhibiting good strength and resistance to breakage after molding. Processing palm fruit shells into biomass pellets represents the recycling of agricultural waste, resulting in low carbon emissions. Furthermore, the raw material is widely available and inexpensive. It can replace coal in boiler combustion, power generation, and heating, making it suitable for both industrial and residential applications. The technology for processing Palm nut shells shells into biomass pellets is mature and highly feasible, making it a high-quality biomass energy raw material.

1. Capacity: 2-2.5 Ton/Hour

2. Raw materials: Wet Palm Nut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Processing palm nut shells into biomass pellets is suitable for individuals or entities with raw material resources, targeting the energy alternative market, and possessing basic facilities and capital. Examples include palm growers/cooperatives, biomass energy entrepreneurs, existing biomass processing companies, businesses with heating/power generation needs, and investors in the environmental protection sector.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Palm Nut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Palm Nut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 2-2.5 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill- TFD65*75-55kw, Rotary Drum Dryer-1.8*12m, TONY Pellet Machine TYJ551-Ⅲ-132kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

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3D图  图2-高

3D图  图3

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多功能粉碎机带锯末图

1.Palm Nut Shell Fine Crushing Process:

A.This process is mainly used to crush palm nut shell into 8-14mm palm nut shell dust.

B.Capacity:2-2.5Ton/Hour. 

C.TONY brand effective hammer mill TFD65*75-55KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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烘干机带锯末图

2.Palm Nut Shell Dust Drying Process:

A.This process is mainly used to dry the palm nut shell dust from 40-55% to 10-15%.

B.Capacity:2-2.5Ton/Hour.

C.TONY use 1set of 1.8*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2-2.5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2-2.5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags

B.Capacity:2-2.5Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿棕榈坚果壳+颗粒 颗粒机

The project of processing palm nut shells into biomass pellets has high feasibility and good development prospects.

1. Project Overview: 

This project uses palm nut shells as raw materials, and through a series of pretreatment and processing techniques, solidifies and extrudes them into high-density biomass pellets. These pellet fuels can be used for combustion, grilling, and fireplace heating, and have advantages such as high combustion efficiency and low pollution emissions.

2. Project Advantages

(1) Significant Environmental Benefits: Palm nut shell biomass pellets do not contain sulfur or phosphorus when burned, and do not produce pollutants such as sulfur dioxide and phosphorus pentoxide. They have low dust content, a Ringelmann blackness of less than 1, effectively reducing air pollution and meeting environmental protection requirements.

(2) Superior Combustion Performance: They have a high calorific value, reaching 4600-5000 Kcal/kg, a moisture content of less than 8%, an ash content of less than 3%, high hydrogen and oxygen content, and a volatile matter content of over 70%, which is conducive to rapid ignition and complete combustion, with a combustion efficiency exceeding 80%. 

(3) Comprehensive Resource Utilization: Palm nut shells are a byproduct of palm oil production. Processing them into biomass pellets realizes the resource utilization of waste, reducing environmental pollution and improving resource utilization efficiency.

(4) Significant Cost Advantages: Palm shells have a natural density of 1.1, are small in size, lightweight, and not easily broken, making them convenient for storage and transportation, thus reducing storage and transportation costs. Furthermore, their high combustion efficiency reduces fuel consumption, thereby lowering costs.

3. Market Prospects: 

With increasing global emphasis on and demand for renewable energy, the biomass fuel market is showing a positive development trend.

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湿棕榈坚果壳图 颗粒图

1. Environmental Impact: Low Emissions, Aligning with Green Trends

The combustion process contains no sulfur or phosphorus, producing no polluting gases such as sulfur dioxide or phosphorus pentoxide. Dust emissions are low, with a Ringelmann blackness level of less than 1, meeting environmental standards in most regions.

As a renewable energy source, the carbon dioxide absorbed during its growth cycle is essentially balanced with the carbon emissions released during combustion, achieving "carbon neutrality" and aligning with global energy transition and dual-carbon policies.

The entire process is pollution-free. From raw material processing to pellet combustion, it places no additional burden on the environment, avoiding the ecological damage caused by traditional fuels (such as coal) during mining and transportation.

2. Practical Application: Convenient Storage and Transportation, High Adaptability

Low storage and transportation costs. The pellets have a regular shape and high density (the natural density of the raw material reaches 1.1, and is even higher after pelleting). Their small size and resistance to breakage reduce storage space requirements, and long-distance transportation costs are more than 30% lower than loose biomass.

With a wide range of applications, it can replace coal and natural gas in industrial power generation and heating, serve as a domestic fuel for barbecues and fireplaces, and be used in energy conversion fields such as biomass gasification.

It boasts low operating costs, with inexpensive raw materials and high combustion efficiency. For the same heat demand, its overall operating cost is significantly lower than traditional fossil fuels, offering a significant cost-performance advantage.

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绿色地球+原材料+颗粒图

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