1.图片

Project Brief Introduction:

1.Product:Wet Palm Nut Shell Pellet Line

2.Capacity:4-5 Ton /Hour

3.TONY Brand 4-5  Ton /Hour Wet Palm Nut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-280KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 540 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet palm nut shell biomass pellet processing equipment

The pellet mill is a key piece of equipment, with the vertical ring die pellet mill being the mainstream choice. Its operating principle is as follows:

(1) Static die + rotating pressure roller: Material enters the pelleting chamber through vertical feeding. The pressure roller, under centrifugal force, evenly presses the material into the ring die holes, preventing blockage.

(2) High-temperature and high-pressure molding: The material is subjected to extrusion and friction within the die, generating heat (temperatures can reach 80-100℃). Lignin softens and binds the fibers, forming cylindrical pellets with a density of 0.8-1.4 t/m³.

(3) Die characteristics: A double-layer vertical die is used, with hole diameters of 6-10 mm available. Wear-resistant materials (such as high-alloy steel) extend the lifespan, and the molding rate reaches over 99.5%.

2. Characteristics of wet palm nut shell biomass pellet processing equipment

(1) Integrated Layout: 

Drying, crushing, granulation, and cooling (in some models) are integrated into a single production line. Raw materials are automatically transported via conveyor belts, eliminating the need for manual handling. A production line with a capacity of 2 tons per hour requires only 3-5 operators, significantly reducing labor costs.

(2) Variable Frequency Speed Control and Intelligent Temperature Control: 

Core motors (such as the feed motor and drying fan) are controlled by variable frequency, allowing for speed adjustments based on raw material humidity and fiber content, avoiding energy consumption during idling. The dryer and granulator are equipped with intelligent temperature control systems that monitor temperature in real time and automatically adjust the heat source supply, ensuring stable moisture content in the finished product. The thermal efficiency is approximately 15% higher than traditional equipment.

(3) Flexible Raw Material Adaptability: 

In addition to dehumidifying palm nut shells, the equipment is compatible with processing other biomass raw materials such as palm fiber, coconut shells, and sawdust. Only mold changes or parameter adjustments are needed, making it suitable for processing plants with diverse raw material sources and improving equipment utilization.

3. Application scenarios of wet palm nut shell biomass pellet processing equipment

Specialized Biomass Energy Processing Zones – Large-Scale Production and Distribution

In regions with relatively concentrated palm fruit resources and a mature biomass energy industry chain, equipment is mainly used for specialized production of pellet fuel, which is then distributed through a wider end-market network.

(1) Small and Medium-Sized Biomass Fuel Plants: These plants sign long-term agreements with multiple palm oil processing plants to purchase wet palm nut shells in bulk. Through equipment, they achieve large-scale processing (2-5 tons per hour). The standard pellets produced (8-12mm in diameter, 10%-15% moisture content) are mainly sold to industrial users, such as biomass power plants (for combustion with wood chips and straw pellets) and large textile mills (for boiler heating). Orders are stable and the single purchase volume is large. 

(2) Agricultural waste integrated treatment park: In order to promote environmental protection and resource recycling, some regions will build integrated treatment parks. In addition to the equipment for processing wet palm nut shells, they will also be equipped with processing lines for other agricultural wastes such as rice husks and sugarcane bagasse, forming a diversified biomass fuel production capacity. This can not only flexibly cope with the supply fluctuations of different raw materials, but also meet the diversified needs of downstream customers for fuel types.

2.图片

TONY Brand 4-5 Ton/Hour Wet Palm Nut Shell Pellet Manufacturing Plant can take wet palm nut shell into biomass pellets.Palm nut shells are a high-density raw material with a calorific value of 4000-4500 kcal/kg, exhibiting good strength and resistance to breakage after molding. Processing palm fruit shells into biomass pellets represents the recycling of agricultural waste, resulting in low carbon emissions. Furthermore, the raw material is widely available and inexpensive. It can replace coal in boiler combustion, power generation, and heating, making it suitable for both industrial and residential applications. The technology for processing Palm nut shells shells into biomass pellets is mature and highly feasible, making it a high-quality biomass energy raw material.

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Wet Palm Nut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Processing palm nut shells into biomass pellets is suitable for individuals or entities with raw material resources, targeting the energy alternative market, and possessing basic facilities and capital. Examples include palm growers/cooperatives, biomass energy entrepreneurs, existing biomass processing companies, businesses with heating/power generation needs, and investors in the environmental protection sector.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Palm Nut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Palm Nut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 4-5 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD75*132-132kw, Rotary Drum Dryer-1.8*20m, TONY Pellet Machine TYJ860-Ⅲ-280kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

高效粉碎机

带锯末图

1.Palm Nut Shell Fine Crushing Process:

A.This process is mainly used to crush palm nut shell into 8-14mm palm nut shell dust.

B.Capacity:4-5Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机

带锯末图

2.Palm Nut Shell Dust Drying Process:

A.This process is mainly used to dry the palm nut shell dust from 40-55% to 10-15%.

B.Capacity:4-5Ton/Hour.

C.TONY use 1set of 1.8*20m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:4-5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:4-5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

半自动包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:4-5 Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿棕榈坚果壳+颗粒 颗粒机

The project of processing palm nut shells into biomass pellets is technically feasible and has market potential. Its core advantages are low raw material cost and outstanding environmental attributes, making it suitable for fuel substitution scenarios such as power plants and cement plants. However, attention needs to be paid to the stability of raw material supply and environmental compliance requirements.

1. Superior Raw Material Characteristics: 

Palm shells have a natural density of 1.1, are small in volume, not easily broken, and easy to store and transport; their calorific value is 4200-4600 kcal/kg, and their ash content is <3%, superior to ordinary biomass pellets.

2. Environmental and Policy Alignment: 

As a renewable energy source, it can reduce carbon emissions, conforming to the global carbon neutrality trend, and is suitable for replacing bituminous coal in power plants, cement plants, etc.

3. Wide Range of Application Scenarios: 

(1)Residential Heating/Hot Water: Suitable for homes, small hotels, and guesthouses, providing heating or domestic hot water through biomass boilers. It is convenient to use and less expensive than natural gas.

(2)Industrial Auxiliary Energy: Can be used as auxiliary fuel for small and medium-sized enterprises in food processing, wood drying, etc., replacing part of the raw coal or natural gas and reducing production energy costs.

(3)Biomass power generation:  It can be used as a raw material for small-scale biomass power plants, and can be mixed with other straw and wood pellets for combustion to balance fuel supply and power generation stability.

8.图片

湿棕榈坚果壳图 颗粒图

1. Outstanding Environmental Benefits, Aligned with Policy Direction: 

It contains no sulfur or phosphorus during combustion, producing no polluting gases such as sulfur dioxide and phosphorus pentoxide, reducing air pollution at its source.

Post-combustion dust emissions are low, with a Ringelmann blackness level of less than 1, far below the emission standards of traditional fossil fuels, easily meeting environmental requirements in various regions.

As a renewable energy source, its carbon emissions can be offset through plant growth cycles, achieving "carbon neutrality," aligning with the global trend of green energy development.

2. Superior Combustion Performance and High Practical Value: 

It has a high and stable calorific value, typically reaching 4600-5000 Kcal/kg, close to that of medium-quality coal, meeting the needs of various scenarios such as industrial boilers and residential heating.

Key indicators are excellent: moisture content is less than 8%, ash content is less than 3%, and volatile matter is over 70%, making it easy to ignite and burn completely, with a combustion efficiency exceeding 80%.

Low ash content after combustion not only reduces cleanup costs, but the ash can also be recycled as potash fertilizer, further enhancing resource value.

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绿色地球+原材料+颗粒图

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公司介绍图