1.图片

Project Brief Introduction:

1.Product:Wet Palm Nut Shell Pellet Line

2.Capacity:5-6 Ton /Hour

3.TONY Brand 5-6 Ton /Hour Wet Palm Nut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 580 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet palm nut shell biomass pellet processing equipment

The principle of the Wet Palm Nut Shell pelleting equipment is to physically extrude Wet Palm Nut Shell into pellets. During the pelleting process, the biomass Palm Nut Shell raw material falls vertically into the feed port. The rotation of the pressure rollers causes the material to be continuously and evenly distributed on the inner surface of the mold cavity. Under the crushing of the pressure rollers, the powdery material passes through the holes of the mold. During this process, the material is subjected to high pressure and high temperature, which causes physical changes or appropriate chemical changes, causing the powdery material to form an elongated cylindrical solid body. Then, the pellets are cut by the cutting blade and discharged from the discharge port. At this point, the pelleting process is completed.

2. Characteristics of wet palm nut shell biomass pellet processing equipment

(1)Highly efficient forming and stable pellet quality: The core equipment, the ring die pellet mill, uses a high-strength alloy ring die and wear-resistant pressure rollers, capable of withstanding the high friction during Wet Palm Nut Shell extrusion, ensuring continuous production.

(2)Strong adaptability to high-moisture raw materials: It can quickly reduce moisture content to the required 10%-15% for pelleting, maintaining stable operation even with significant fluctuations in raw material moisture (such as sawdust collected during the rainy season).

(3)Energy-saving and environmentally friendly, with high resource utilization.

(4)High degree of automation and convenient operation: It can monitor parameters such as raw material moisture, pelleting temperature, and output in real time, automatically adjusting drying time, feeding speed, and pressure roller speed, reducing manual intervention.

3. Application scenarios of wet palm nut shell biomass pellet processing equipment

(1)Heating and Stoves: Wet Palm Nut Shell pellets provide a convenient and comfortable fuel for heating and cooking in homes and businesses.

(2)Hot Water and Industrial Boilers: This pellet fuel is suitable for hot water boilers and industrial boilers, meeting the heat energy needs of production and industrial processes.

(3)Biomass Power Plants: As a renewable resource, Wet Palm Nut Shell pellets can be used as fuel in biomass power plants to help produce clean energy

(4)Alternative to Traditional Fossil Fuels: Due to its environmental benefits and renewability, Wet Palm Nut Shell pellets can serve as an alternative to traditional energy sources such as coal, diesel, and natural gas.

(5)Reduced Transportation Costs: The pellet shape of Wet Palm Nut Shell pellets compresses volume, saving storage space and facilitating transportation, thus reducing transportation costs.

2.图片

TONY Brand 5-6 Ton/Hour Wet Palm Nut Shell Pellet Manufacturing Plant can take wet palm nut shell into biomass pellets.Palm nut shells are a high-density raw material with a calorific value of 4000-4500 kcal/kg, exhibiting good strength and resistance to breakage after molding. Processing palm fruit shells into biomass pellets represents the recycling of agricultural waste, resulting in low carbon emissions. Furthermore, the raw material is widely available and inexpensive. It can replace coal in boiler combustion, power generation, and heating, making it suitable for both industrial and residential applications. The technology for processing Palm nut shells shells into biomass pellets is mature and highly feasible, making it a high-quality biomass energy raw material.

1. Capacity: 5-6 Ton/Hour

2. Raw materials: Wet Palm Nut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Processing palm nut shells into biomass pellets is suitable for individuals or entities with raw material resources, targeting the energy alternative market, and possessing basic facilities and capital. Examples include palm growers/cooperatives, biomass energy entrepreneurs, existing biomass processing companies, businesses with heating/power generation needs, and investors in the environmental protection sector.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Palm Nut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Palm Nut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 5-6 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD75*160-160kw, Rotary Drum Dryer-1.8*24m, TONY Pellet Machine- TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

高效粉碎机

带锯末图

1.Palm Nut Shell Fine Crushing Process:

A.This process is mainly used to crush palm nut shell into 8-14mm palm nut shell dust.

B.Capacity:5-6Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机

带锯末图

2.Palm Nut Shell Dust Drying Process:

A.This process is mainly used to dry the palm nut shell dust from 40-55% to 10-15%.

B.Capacity:5-6Ton/Hour.

C.TONY use 1set of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:5-6 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160KW*2sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:5-6Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

半自动包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:5-6Ton/Hour.  

C.TONY double packing machine*1 set

Main Parts: 

(1)TONY's  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets

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客户生产线案例图

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图 湿棕榈坚果壳+颗粒 颗粒机

The Wet Palm Nut Shell biomass pellet project aims to solve the pressing problem of agricultural waste disposal, aligning with the national "dual-carbon" strategy and renewable energy development direction. It boasts significant raw material cost advantages, excellent product performance, a broad market potential, and positive environmental and social benefits. Despite facing technical cost challenges such as drying energy consumption, equipment wear and tear, and the seasonality of raw materials, as well as market competition risks, the project demonstrates strong commercial viability and sustainable development potential through scientific planning (site selection and scale), meticulous management (process control and cost control), technological innovation (energy saving and consumption reduction, wear resistance), diversified market development (primarily industrial, supplemented by civilian use, and exploration of exports), and brand building. It is not only a promising and profitable entrepreneurial project but also a responsible practice that promotes a circular agricultural economy, supports rural green revitalization, and contributes to the nation's energy transition. Entrepreneurs need to overcome technical difficulties with a pragmatic attitude and grasp market trends with keen insight to truly transform waste Wet Palm Nut Shell into a continuous source of "green gold."

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湿棕榈坚果壳图 颗粒图

Wet Palm Nut Shell biomass pellets have significant advantages in terms of calorific value, environmental friendliness, renewability, property stability, economic benefits, abundant raw materials, and combustion performance.

1. Unique Combustion Performance: Biomass pellet fuel ignites better than coal, is easier to ignite, and significantly shortens the start-up time. Solid emissions from biomass pellet fuel are lower than those from coal, reducing slag costs and environmental pollution.

2. Environmental Friendliness: Compared with traditional coal and heavy oil, it significantly surpasses national standards in four indicators: smoke, sulfur dioxide, nitrogen oxides, and smoke opacity. This gives it an inherent environmental advantage over traditional fossil fuels. Combustion does not produce sulfur dioxide or phosphorus pentoxide, and its unique chemical properties can reduce greenhouse gas emissions.

3. Wide Applications: Primarily used as fuel in power plants, cement plants, printing and dyeing plants, food factories, electroplating plants, etc., it is an energy-saving and environmentally friendly fuel.

4. Stable Properties and Good Storage: Palm shells have a high density (1.1), are not easily broken, and are convenient for storage and transportation. Its total moisture content generally does not exceed %, and it is easy to dry quickly after being wet. It can withstand long-term exposure to sun and rain (1-2 years).

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绿色地球+原材料+颗粒图

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公司展会图