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原材料图+颗粒机图片

1. The working principle of wet palm nut shell biomass pellet processing equipment

The core principle of processing wet palm nut shells into biomass pellets is to remove moisture and refine the raw materials through pretreatment (crushing and drying), followed by mechanical extrusion in a pellet mill to form the material within a mold, ultimately yielding high-density pellet fuel. This process converts loose raw materials into high-density fuel with a calorific value of 3400-6000 kcal/kg, suitable for boilers, power generation, and other applications.

2. Characteristics of wet palm nut shell biomass pellet processing equipment

(1) Crushing equipment: Dual-shaft shearing + high-speed airflow impact, high-manganese steel hammer blades to address the problems of hard shells and fiber entanglement.

(2) Drying equipment: Drum-type hot air drying, temperature control technology to address the problem of loose molding caused by high humidity.

(3) Pelleting equipment: Vertical ring die, dual-pressure roller frequency conversion feeding, two-layer die design to prevent problems such as material arching, poor heat dissipation, and low molding rate.

3. Application scenarios of wet palm nut shell biomass pellet processing equipment

Enterprises with Self-Supply Energy Needs – Decentralized Application Primarily for Self-Use

Some enterprises have stable heat or electricity needs and can obtain sufficient quantities of wet palm nut shells. They will independently configure equipment to form a closed loop of "raw materials - processing - self-use," reducing energy costs.

(1) Palm oil deep processing enterprises: 

Such as large palm oil refineries and palm kernel processing plants, wet palm nut shells are a "byproduct" of their own production. After being processed into pellets, they can be directly used in the plant's steam boilers (providing high-temperature steam required for refining), workshop heating, or power supply for employee living areas. Compared to using natural gas or raw coal, energy costs can be reduced by 30%-40%.

(2) Small and medium-sized industrial enterprises in tropical regions: 

Such as tropical fruit processing plants (mango and pineapple drying) and timber processing plants (board drying). These enterprises have a continuous and stable demand for heat energy. If there are palm plantations or processing bases nearby, they will use equipment to convert wet palm nut shells into fuel, replacing expensive commercial energy, while also meeting the local environmental protection policy requirements for "clean energy use."

(3) Large-scale plantations/farms: 

Some large palm plantations or integrated farms will be equipped with small equipment (1-2 tons per hour) to process the wet palm nut shells produced in the park into granules for power supply of irrigation system, heating of farm greenhouses, or to provide domestic heat for staff dormitories in the park, so as to realize the energy cycle of "self-production and self-sales".

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TONY Brand 40-50 Ton/Hour Wet Palm Nut Shell Pellet Manufacturing Plant can take wet palm nut shell into biomass pellets.Palm nut shells are a high-density raw material with a calorific value of 4000-4500 kcal/kg, exhibiting good strength and resistance to breakage after molding. Processing palm fruit shells into biomass pellets represents the recycling of agricultural waste, resulting in low carbon emissions. Furthermore, the raw material is widely available and inexpensive. It can replace coal in boiler combustion, power generation, and heating, making it suitable for both industrial and residential applications. The technology for processing Palm nut shells shells into biomass pellets is mature and highly feasible, making it a high-quality biomass energy raw material.

1. Capacity: 40-50 Ton/Hour

2. Raw materials: Wet Palm Nut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Processing palm nut shells into biomass pellets is suitable for individuals or entities with raw material resources, targeting the energy alternative market, and possessing basic facilities and capital. Examples include palm growers/cooperatives, biomass energy entrepreneurs, existing biomass processing companies, businesses with heating/power generation needs, and investors in the environmental protection sector.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Palm Nut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Palm Nut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 40-50 TPH

5. Process: Fine Crushing Process - Palm Nut Shell Dust Storage Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD120*200-355kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.2*28m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

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高效粉碎机带锯末图

1.Palm Nut Shell Fine Crushing Process:

A.This process is mainly used to crush palm nut shell into 8-14mm palm nut shell dust.

B.Capacity:40-50 Ton/Hour. 

C.TONY brand effective hammer mill TFD120*200-355kw*4sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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大型液压料仓

2.Palm Nut Shell Dust Storage Process:

A. This process is mainly used to storage the palm nut shell dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and palm nut shell dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the palm nut shell dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the palm nut shell dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's New Large Hydraulic Storage Silo.

(2)With Screws Inside The Storage Bin To Prevent Palm Nut Shell Dust Blocked.

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烘干机带锯末图

3.Palm Nut Shell Dust Drying Process:

A.This process is mainly used to dry the palm nut shell dust from 40-55% to 10-15%.

B.Capacity:40-50Ton/Hour.

C.TONY use 4 sets of 3.2*28m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:40-50 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*10sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:40-50Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*2 sets                   

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. 

B.Capacity:40-50 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿棕榈坚果壳+颗粒 颗粒机

The project of processing palm nut shells into biomass pellets is technically feasible and has market potential. Its core advantages are low raw material cost and outstanding environmental attributes, making it suitable for fuel substitution scenarios such as power plants and cement plants. However, attention needs to be paid to the stability of raw material supply and environmental compliance requirements.

1. Superior Raw Material Characteristics: 

Palm shells have a natural density of 1.1, are small in volume, not easily broken, and easy to store and transport; their calorific value is 4200-4600 kcal/kg, and their ash content is <3%, superior to ordinary biomass pellets.

2. Environmental and Policy Alignment: 

As a renewable energy source, it can reduce carbon emissions, conforming to the global carbon neutrality trend, and is suitable for replacing bituminous coal in power plants, cement plants, etc.

3. Wide Range of Application Scenarios: 

(1)Residential Heating/Hot Water: Suitable for homes, small hotels, and guesthouses, providing heating or domestic hot water through biomass boilers. It is convenient to use and less expensive than natural gas.

(2)Industrial Auxiliary Energy: Can be used as auxiliary fuel for small and medium-sized enterprises in food processing, wood drying, etc., replacing part of the raw coal or natural gas and reducing production energy costs.

(3)Biomass power generation:  It can be used as a raw material for small-scale biomass power plants, and can be mixed with other straw and wood pellets for combustion to balance fuel supply and power generation stability.

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湿棕榈坚果壳图 颗粒图

1. Raw Material Side: Waste Conversion, Guaranteed Supply

The raw material is a byproduct of palm oil production, representing a "waste-to-treasure" transformation. It requires no additional farmland or deforestation, resulting in high resource utilization efficiency.

Major producing regions (Southeast Asia, Africa, etc.) have large and concentrated raw material output, ensuring a stable supply and avoiding the risk of supply disruptions during production, thus reducing supply chain costs.

The palm nut shell itself has moderate hardness and a uniform fiber structure, requiring minimal pretreatment. It meets pelleting requirements without complex processing, reducing losses in the production process.

2. Combustion Side: High Calorific Value, Excellent Efficiency

The calorific value is excellent, generally reaching 4600-5000 Kcal/kg, close to that of medium-quality coal, meeting the heat demands of various scenarios such as industrial boilers and residential heating.

Key indicators are controllable. After processing, the moisture content is below 8%, the ash content is less than 3%, and the volatile matter content exceeds 70%, making it easy to ignite and burn completely, with a combustion efficiency exceeding 80%, reducing energy waste.

It leaves little residue after combustion, and the ash can be recycled as potassium fertilizer. There is no harmful waste residue, which reduces the cost of subsequent cleaning and treatment.

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绿色地球+原材料+颗粒图

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