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原材料图+颗粒机图片

1. The working principle of wet palm nut shell biomass pellet processing equipment

The principle of the Wet Palm Nut Shell pelleting equipment is to physically extrude Wet Palm Nut Shell into pellets. During the pelleting process, the biomass Palm Nut Shell raw material falls vertically into the feed port. The rotation of the pressure rollers causes the material to be continuously and evenly distributed on the inner surface of the mold cavity. Under the crushing of the pressure rollers, the powdery material passes through the holes of the mold. During this process, the material is subjected to high pressure and high temperature, which causes physical changes or appropriate chemical changes, causing the powdery material to form an elongated cylindrical solid body. Then, the pellets are cut by the cutting blade and discharged from the discharge port. At this point, the pelleting process is completed.

2. Characteristics of wet palm nut shell biomass pellet processing equipment

(1)Highly efficient forming and stable pellet quality: The core equipment, the ring die pellet mill, uses a high-strength alloy ring die and wear-resistant pressure rollers, capable of withstanding the high friction during Wet Palm Nut Shell extrusion, ensuring continuous production.

(2)Strong adaptability to high-moisture raw materials: It can quickly reduce moisture content to the required 10%-15% for pelleting, maintaining stable operation even with significant fluctuations in raw material moisture (such as sawdust collected during the rainy season).

(3)Energy-saving and environmentally friendly, with high resource utilization.

(4)High degree of automation and convenient operation: It can monitor parameters such as raw material moisture, pelleting temperature, and output in real time, automatically adjusting drying time, feeding speed, and pressure roller speed, reducing manual intervention.

3. Application scenarios of wet palm nut shell biomass pellet processing equipment

Wet Palm Nut Shell pellet processing equipment is primarily used in biomass energy production, environmentally friendly material manufacturing, agricultural feed processing, and industrial solid waste treatment, adapting to the pelleting needs of different scenarios.

(1) Biomass Energy Production: After being processed into pellets, Wet Palm Nut Shell can be used as biomass fuel to replace coal in industrial boilers, power plants, and residential heating. It boasts high combustion efficiency and low carbon emissions, aligning with environmental trends. For example, Southeast Asia utilizes Coconut Shell pellets for power generation, reducing dependence on fossil fuels.

(2) Environmentally Friendly Material Manufacturing: Processed Coconut Shell pellets can be used as bio-based materials in the production of green building materials (such as composite boards), environmentally friendly packaging materials, and bioactive products.

(3) Animal Feed Processing: After being crushed and pelleted, Wet Palm Nut Shell can be used as a roughage supplement for ruminants (such as cattle and sheep), improving palatability and storage stability.

(4) Biomass Energy Sector: Fuel Pellet Manufacturing: Processed Wet Palm Nut Shell pellets can be directly used as biomass fuel for boiler combustion or power generation, replacing fossil fuels such as coal.

(5) Carbonization Raw Materials: After being processed in a carbonization furnace, coconut shell charcoal is produced, which is further processed into activated carbon for use in wastewater treatment or air purification.

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TONY Brand 36-45 Ton/Hour Wet Palm Nut Shell Pellet Manufacturing Plant can take wet palm nut shell into biomass pellets.Palm nut shells are a high-density raw material with a calorific value of 4000-4500 kcal/kg, exhibiting good strength and resistance to breakage after molding. Processing palm fruit shells into biomass pellets represents the recycling of agricultural waste, resulting in low carbon emissions. Furthermore, the raw material is widely available and inexpensive. It can replace coal in boiler combustion, power generation, and heating, making it suitable for both industrial and residential applications. The technology for processing Palm nut shells shells into biomass pellets is mature and highly feasible, making it a high-quality biomass energy raw material.

1. Capacity: 36-45 Ton/Hour

2. Raw materials: Wet Palm Nut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Processing palm nut shells into biomass pellets is suitable for individuals or entities with raw material resources, targeting the energy alternative market, and possessing basic facilities and capital. Examples include palm growers/cooperatives, biomass energy entrepreneurs, existing biomass processing companies, businesses with heating/power generation needs, and investors in the environmental protection sector.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Palm Nut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Palm Nut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity:36-45 TPH

5. Process: Fine Crushing Process - Palm Nut Shell Dust Storage Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD100*200-315kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.2*24m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

5.1图片

高效粉碎机带锯末图

1.Palm Nut Shell Fine Crushing Process:

A.This process is mainly used to crush palm nut shell into 8-14mm palm nut shell dust.

B.Capacity:36-45 Ton/Hour. 

C.TONY brand effective hammer mill TFD100*200-315kw*4sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

大型液压料仓

2.Palm Nut Shell Dust Storage Process:

A. This process is mainly used to storage the palm nut shell dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and palm nut shell dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the palm nut shell dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the palm nut shell dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's New Large Hydraulic Storage Silo.

(2)With Screws Inside The Storage Bin To Prevent Palm Nut Shell Dust Blocked.

5.3图片

烘干机带锯末图

3.Palm Nut Shell Dust Drying Process:

A.This process is mainly used to dry the palm nut shell dust from 40-55% to 10-15%.

B.Capacity:36-45Ton/Hour.

C.TONY use 4 sets of 3.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:36-45 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*9sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:36-45Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*3 Sets                   

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图片

吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. 

B.Capacity:36-45 Ton/Hour. 

C.TONY brand ton packing machine*3 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿棕榈坚果壳+颗粒 颗粒机

This project utilizes the large quantities of Wet Palm Nut Shell generated during its processing—a resource with natural fuel properties but difficult to handle—as its core raw material. Through specialized collection, pretreatment, drying, and molding processes, it transforms this material into high-quality, high-calorific-value, clean-burning biomass pellets. This achieves the resource, energy, and high-value utilization of agricultural waste, serving the clean energy needs of industrial boilers, residential heating, and power generation, while creating significant economic, environmental, and social benefits. Wet Palm Nut Shell has a high lignin content (approximately 30%) and a good fiber structure, naturally possessing the potential to be used as a solid fuel. Its calorific value, in its oven-dry state, can reach approximately 4000-4500 kcal/kg, approaching or exceeding that of common wood pellets (4200-4800 kcal/kg). The large quantity and concentration of raw materials, along with near-zero or even negative costs (processing fees), are the core competitive advantages of this project.

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湿棕榈坚果壳图 颗粒图

Wet Palm Nut Shell biomass pellets have significant advantages in terms of calorific value, environmental friendliness, renewability, property stability, economic benefits, abundant raw materials, and combustion performance.

1. Unique Combustion Performance: Biomass pellet fuel ignites better than coal, is easier to ignite, and significantly shortens the start-up time. Solid emissions from biomass pellet fuel are lower than those from coal, reducing slag costs and environmental pollution.

2. Environmental Friendliness: Compared with traditional coal and heavy oil, it significantly surpasses national standards in four indicators: smoke, sulfur dioxide, nitrogen oxides, and smoke opacity. This gives it an inherent environmental advantage over traditional fossil fuels. Combustion does not produce sulfur dioxide or phosphorus pentoxide, and its unique chemical properties can reduce greenhouse gas emissions.

3. Wide Applications: Primarily used as fuel in power plants, cement plants, printing and dyeing plants, food factories, electroplating plants, etc., it is an energy-saving and environmentally friendly fuel.

4. Stable Properties and Good Storage: Palm shells have a high density (1.1), are not easily broken, and are convenient for storage and transportation. Its total moisture content generally does not exceed %, and it is easy to dry quickly after being wet. It can withstand long-term exposure to sun and rain (1-2 years).

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绿色地球+原材料+颗粒图

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