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原材料图+颗粒机图片

1.The working principle of dried rice husk biomass pellet processing equipment

The working principle of dry rice husk pellet processing equipment is to compress the material into shape through the extrusion pressure between the mold and the pressure roller, as well as the frictional force of the mold holes. During this process, no additives or binders are required. This equipment can effectively convert biomass materials such as dry rice husks into high-density pellet fuel, which can be used in biomass power generation, boilers, fireplaces, and other applications, achieving resource reuse and environmental benefits.

2.Characteristics of dried rice husk biomass pellet processing equipment

(1)High Production Capacity:To meet market demand for dried rice husk pellets, processing equipment typically boasts high production efficiency. For example, some large-scale dried rice husk pellet processing lines can process several tons or even tens of tons of dried rice husks per hour. High production capacity is achieved by optimizing equipment structure and operating parameters, such as increasing pelleting speed and material conveying efficiency, thereby reducing unit production costs and improving the company's economic benefits.

(2)Stability and Reliability:Stable equipment operation is crucial for ensuring continuous production and consistent product quality. The design and manufacturing of dried rice husk pellet processing equipment emphasizes the quality and reliability of key components. For example, high-strength materials are used to manufacture easily worn parts such as the pellet mill's pressure rollers, improving their wear resistance and service life. Simultaneously, advanced automated control systems are equipped to monitor the equipment's operating status in real time, such as temperature, pressure, and current parameters. When abnormalities occur, timely alarms are triggered and corresponding measures are taken to ensure stable and reliable equipment operation and reduce downtime due to equipment failure.

3.Application scenarios of dried rice husk biomass pellet processing equipment

(1)Combustion:Rice husk pellets can be used as fuel, replacing coal. The rice ash produced after burning rice husks is rich in silica, which is a good cementing material.

(2)Animal feed:Dried rice husk pellets can be used as livestock feed in large-scale farms, and are easy to store and transport.

(3)Domestic heating and energy use:Rice husk pellets can be used for domestic heating and energy use; they are clean and pollution-free, and easy to store and transport.

(4)Industrial boiler and kiln fuel:Rice husk pellets can be used as fuel for industrial boilers and kilns, replacing coal and natural gas, and helping to solve environmental pollution problems.

(5)Gasification and thermal power generation:Rice husk pellets can be used as fuel for gasification and thermal power generation, helping to solve the problem of shutting down small thermal power plants.

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TONY Brand 36-45TPH Dried Rice Husk Pellet Line can process dried rice husk and various biomass materials into biomass pellets. The core of the rice husk biomass pellet production line is to take advantage of the characteristics of rice husks—lightweight, high in silicon, and low in agglomeration—and transform agricultural waste rice husks into standardized biomass fuel through customized pretreatment and pelleting processes. This fuel is widely applicable to rice-growing areas and energy demand scenarios.The core significance of the rice husk biomass pellet production line is to realize the resource utilization, reduction and low-carbon utilization of rice husk waste, which not only solves the problem of agricultural solid waste pollution, but also provides a clean option for energy structure transformation, and has economic, environmental and social value.

1. Capacity: 36-45Ton/Hour

2. Raw materials: Dried rice husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, large farms, private growers and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Rice Husk Pellet Production Line

2. Raw Material: Dried rice husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 36-45TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ860-III-280KW, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280KW*9sets

C.Capacity:36-45tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*3sets

C.Capacity:36-45tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

3.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:36-45tons/hour.

C.TONY band ton packing machine*3 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 稻壳+颗粒 颗粒机

Rice husks are a byproduct of rice processing, with a global annual production exceeding 150 million tons (China accounts for approximately 30%). Traditional disposal methods (incineration/landfill) cause pollution. This project acquires rice husks at near-zero cost, achieving resource regeneration. Biomass energy enjoys VAT exemptions and local government subsidies. Biomass pellets have a calorific value of 3500-4000 kcal/kg, which can replace coal in industrial boilers (such as steam supply for textile and food factories). The European energy crisis is driving demand, with EU biomass pellet imports expected to exceed 30 million tons in 2024, and Southeast Asian pellet FOB prices around $130-160/ton. No binders are needed; rice husk lignin self-bonds above 70℃. It meets environmental requirements, reconstructing the energy value chain from agricultural waste, with high technological maturity and policy certainty. Initially, the challenge of large-scale raw material collection needs to be overcome. It is recommended to establish a grid-based collection and storage system in conjunction with local cooperatives, and simultaneously apply for special funds for "Agricultural and Rural Emission Reduction and Carbon Sequestration Projects," which can reduce start-up costs by 30%.

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稻壳图加颗粒图

1.Industrial Energy Substitution:

Suitable for industries requiring medium- and low-temperature steam, such as textiles and food processing. Boiler modification is simple (only ash removal system required), and fuel costs are 40% lower than natural gas.

2.Regional Distributed Energy:

Establishing small pellet plants in rice-dense areas (such as Southeast Asia and southern China) can solve power and heating problems in remote areas and reduce energy transportation costs.

3.Co-firing Technology Compatibility:

Can be co-fired with pulverized coal at a ratio of 20-30%, directly reducing carbon emissions from power plants and complying with biomass co-firing policies in various countries.

4.Carbon Trading Revenue:

Inclusion in CCER (China) or international carbon markets can generate $5-15 in revenue per ton of emission reduction.

5.Subsidy Support:

Many countries offer equipment purchase subsidies (such as China's 30% subsidy) and electricity price subsidies (above 0.75 RMB/kWh) for biomass fuel projects.

6.Supply Chain Synergy:

Promotes the integration of agriculture and the energy industry, creating jobs in collection, processing, and transportation.

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绿色地球+原材料+颗粒图

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