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原材料图+颗粒机图片

1. The working principle of dried rice husk biomass pellet processing equipment

Dry rice husk pellet processing equipment mainly involves pelleting, cooling, and packaging processes to convert biomass raw materials such as dry rice husks into high-density pellet fuel. Among these processes, pelleting is the core, requiring mechanical extrusion to shape the raw materials under high temperature and pressure without the need for any chemical binders, thus conforming to environmental protection principles.

2. Characteristics of dried rice husk biomass pellet processing equipment

Modern dry rice husk pellet processing equipment increasingly adopts automation and intelligent control technologies to reduce manual labor intensity and improve production efficiency. The equipment is equipped with advanced control systems, allowing operators to set operating parameters, monitor equipment status, and remotely control the equipment via a user interface. For example, a PLC control system can precisely control the equipment's start-up, shutdown, and speed adjustment, while simultaneously collecting and analyzing various data during operation, such as temperature, pressure, and output, to provide a basis for production decisions.

3. Application scenarios of dried rice husk biomass pellet processing equipment

(1) Fossil Fuel Alternative: Processed rice husk pellets have a high calorific value (approximately 3000-4000 kcal/kg) and relatively clean and stable combustion, making them a high-quality biomass solid fuel.

(2) Industrial Boilers: Providing steam or heat to textile mills, food factories, chemical plants, paper mills, etc., replacing coal or natural gas, reducing carbon emissions and energy costs.

(3) Biomass Power Plants: Directly burning biomass as fuel to generate electricity, an important component of renewable energy.

District Heating: Providing fuel for centralized heating facilities in schools, hospitals, and communities.

(4) Residential Heating: Suitable for household biomass pellet stoves, providing clean heating for rural or urban families (especially in rice-producing areas). (5) Biomass Gasification/Liquefaction Feedstock: Rice husk pellets can serve as a high-quality feedstock for more advanced biomass gasification (producing combustible gases) or pyrolysis liquefaction (producing bio-oil), further converting them into clean energy.

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TONY Brand 20-25 TPH Dried Rice Husk Pellet Line can process dried rice husk and various biomass materials into biomass pellets. The core of the rice husk biomass pellet production line is to take advantage of the characteristics of rice husks—lightweight, high in silicon, and low in agglomeration—and transform agricultural waste rice husks into standardized biomass fuel through customized pretreatment and pelleting processes. This fuel is widely applicable to rice-growing areas and energy demand scenarios.The core significance of the rice husk biomass pellet production line is to realize the resource utilization, reduction and low-carbon utilization of rice husk waste, which not only solves the problem of agricultural solid waste pollution, but also provides a clean option for energy structure transformation, and has economic, environmental and social value.

1. Capacity: 20-25 Ton/Hour

2. Raw materials: Dried rice husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, large farms, private growers and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Rice Husk Pellet Production Line

2. Raw Material: Dried rice husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 20-25 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ860-III-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

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原材料+颗粒图

颗粒+机器图

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw *5sets

C.Capacity:20-25 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:20-25 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

3.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:20-25 tons/hour.

C.TONY band ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 稻壳+颗粒 颗粒机

Rice husk biomass pellet is used as raw material to press rice husk into high-density particles, which has the advantages of low ignition point, high heating, clean and sanitary Combustion process, and is a high-quality fuel to replace Coal and other traditional fuels.

In recent years, coal resources are increasingly lacking, and the development and utilization of biomass is of great significance to global environmental protection and energy Conservation. With rice husk as the main raw material, The formed rice husk particles have the characteristics of high combustion efficiency, large heat, less sulfur dioxide, ammoniaNitrogen compounds and dust, etc., and the combustion efficiency reaches more than 85% (more than The Ordinary coal combustion efficiency of about 60%).

Using rice husk to do biomass pellet process is very simple, rice husk does not need pretreatment directly can enter the rice husk pellet machine for granulation, low cost and simple Operation, rice husk pellet as a new biomass fuel, With high heat value. Its heat density is between 3500-4500 kcal/kg. In contrast, the heat density of wood chips is only about 1800-2200 kcal/kg. Therefore, the thermal efficiency of rice husk particles is more than 50% higher than That of traditional wood chips, and it is a very excellent biomass fuel.

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稻壳图加颗粒图

1. Industrial Energy Substitution: Suitable for industries requiring medium- and low-temperature steam, such as textiles and food processing. Boiler modification is simple (only ash removal system required), and fuel costs are 40% lower than natural gas.

2. Regional Distributed Energy: Establishing small pellet plants in rice-dense areas (such as Southeast Asia and southern China) can solve power and heating problems in remote areas and reduce energy transportation costs.

3. Co-firing Technology Compatibility: Can be co-fired with pulverized coal at a ratio of 20-30%, directly reducing carbon emissions from power plants and complying with biomass co-firing policies in various countries.

4. Carbon Trading Revenue: Inclusion in CCER (China) or international carbon markets can generate $5-15 in revenue per ton of emission reduction.

5. Subsidy Support: Many countries offer equipment purchase subsidies (such as China's 30% subsidy) and electricity price subsidies (above 0.75 RMB/kWh) for biomass fuel projects.

6. Supply Chain Synergy: Promotes the integration of agriculture and the energy industry, creating jobs in collection, processing, and transportation.

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绿色地球+原材料+颗粒图

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