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Project Brief Introduction:

1.Product:Dried Rice Husk Pellet Line

2.Capacity:18 Ton /Hour

3.TONY Brand 18 Ton /Hour Dried Rice Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2470 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried rice husk biomass pellet processing equipment

The principle of the dry rice husk pellet processing equipment is to physically compress dry rice husks into pellets. During the pelleting process, biomass sawdust raw material falls vertically into the feed port. The rotation of the pressure rollers causes the material to be continuously and evenly distributed on the inner surface of the mold cavity. Under the crushing of the pressure rollers, the powdery material passes through the holes of the mold. During this process, the material is subjected to high pressure and high temperature, which causes physical changes or appropriate chemical changes, causing the powdery material to form a continuously elongated cylindrical solid body. Then, the pellets are cut by the cutting blade and discharged from the discharge port. At this point, the pellet pressing process is completed.

2. Characteristics of dried rice husk biomass pellet processing equipment

(1)Highly efficient pelleting and stable pellet quality: The core equipment, the ring die pellet mill, uses a high-strength alloy ring die and wear-resistant pressure rollers, which can withstand the high friction during wet sawdust extrusion, ensuring continuous production.

(2)Strong adaptability to high-moisture raw materials: It can quickly reduce moisture content to the required 10%-15% for pelleting, and can operate stably even with large fluctuations in raw material moisture (such as sawdust collected during the rainy season).

(3)Energy-saving and environmentally friendly, with high resource utilization.

(4)High degree of automation and convenient operation: It can monitor parameters such as raw material moisture, pelleting temperature, and output in real time, and automatically adjust drying time, feeding speed, and pressure roller speed, reducing manual intervention.

3. Application scenarios of dried rice husk biomass pellet processing equipment

Dry rice husk pellet processing equipment is mainly used to convert rice husks into biomass pellet fuel, and is widely used in energy substitution, agriculture, industry, and environmental protection. This equipment presses rice husks into high-density biomass pellets, and its applications revolve around energy substitution and resource recycling, covering multiple industries. It transforms agricultural waste rice husks into high-value products, reducing pollution from open burning. As an infinitely renewable biomass energy source, it alleviates the fossil fuel shortage problem. The application of dry rice husk pellet processing equipment, with energy substitution and resource recycling at its core, combines economic benefits with environmental value, making it particularly suitable for investment by small and medium-sized enterprises such as feed mills, fuel plants, and building material factories.

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TONY Brand 18TPH Dried Rice Husk Pellet Line can process dried rice husk and various biomass materials into biomass pellets. The core of the rice husk biomass pellet production line is to take advantage of the characteristics of rice husks—lightweight, high in silicon, and low in agglomeration—and transform agricultural waste rice husks into standardized biomass fuel through customized pretreatment and pelleting processes. This fuel is widely applicable to rice-growing areas and energy demand scenarios.The core significance of the rice husk biomass pellet production line is to realize the resource utilization, reduction and low-carbon utilization of rice husk waste, which not only solves the problem of agricultural solid waste pollution, but also provides a clean option for energy structure transformation, and has economic, environmental and social value.

1. Capacity: 18 Ton/Hour

2. Raw materials: Dried rice husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, large farms, private growers and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Rice Husk Pellet Production Line

2. Raw Material: Dried rice husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 18 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ760-III-200kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw *6sets

C.Capacity:18 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2sets

C.Capacity:18 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

3.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:18 tons/hour.

C.TONY band ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 稻壳+颗粒 颗粒机

Against the backdrop of the dual-carbon strategy and the deepening of the rural revitalization strategy, the resource utilization of agricultural and forestry waste has become a new entrepreneurial opportunity. The dried rice husk biomass pellet project uses rice husks, commonly found in rural areas, as raw material. Through physical processing, it produces clean solid fuel, offering economic, social, and environmental benefits. Rice husks are a natural byproduct of rice processing, and their supply is abundant in my country's major rice-producing areas (such as the Northeast Plain and the middle and lower reaches of the Yangtze River Plain). Their recycling cost is extremely low, typically only a few tens of yuan per ton, and in some producing areas, they can even be obtained for free. Furthermore, the raw material transportation radius is short (ideally within 50 kilometers), effectively reducing logistics costs. Simultaneously, rice husks are convenient to store, do not easily mold when dry, and can be stockpiled in bulk to ensure production continuity, locking in cost advantages from the source. Biomass pellets made from dried rice husks are sulfur- and phosphorus-free, and do not produce sulfur dioxide or phosphorus pentoxide during combustion, effectively avoiding acid rain pollution and meeting national environmental standards. The product has a stable calorific value (which can reach 3000-3500 kcal/kg after processing), high density, and is easy to store. It can replace traditional energy sources such as coal and natural gas and is widely used in industrial boilers, biomass power plants, agricultural greenhouse heating, and residential heating. The market demand is rigid and diversified.

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稻壳图加颗粒图

1. High-efficiency utilization of agricultural waste:

Rice husks account for approximately 20% of the weight of rice, with a global annual production exceeding 150 million tons. Converting them into fuel pellets achieves waste resource utilization, reduces pollution from landfill or open burning, and simultaneously increases farmers' income.

2. Low moisture pretreatment requirements:

After natural drying, rice husks have a moisture content of only 10-15% (wood requires additional drying to below 15%), reducing compression energy consumption by more than 20% and saving processing costs.

3. Excellent physical properties:

High pellet hardness (breakage resistance > 95%), preventing pulverization during transportation; good flowability, suitable for automatic feeding systems.

4. Carbon neutrality:

The CO₂ released during combustion is equivalent to the amount absorbed by the rice husks during growth, resulting in a carbon footprint more than 90% lower than coal over its entire life cycle. Each ton of rice husk pellets can replace 0.8 tons of standard coal, reducing CO₂ emissions by approximately 2.58 tons.

5. Pollutant control:

Sulfur content < 0.1% (coal averages 1-3%), reducing NOx generation by 40-60%, significantly alleviating acid rain and smog problems.

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绿色地球+原材料+颗粒图

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