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Project Brief Introduction:

1.Product:Dried Rice Husk Pellet Line

2.Capacity:14-15 Ton /Hour

3.TONY Brand 14-15 Ton /Hour Dried Rice Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1000 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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1. The working principle of dried rice husk biomass pellet processing equipment

The principle of the dry rice husk pellet processing equipment is to physically compress dry rice husks into pellets. During the pelleting process, biomass sawdust raw material falls vertically into the feed port. The rotation of the pressure rollers causes the material to be continuously and evenly distributed on the inner surface of the mold cavity. Under the crushing of the pressure rollers, the powdery material passes through the holes of the mold. During this process, the material is subjected to high pressure and high temperature, which causes physical changes or appropriate chemical changes, causing the powdery material to form a continuously elongated cylindrical solid body. Then, the pellets are cut by the cutting blade and discharged from the discharge port. At this point, the pellet pressing process is completed.

2. Characteristics of dried rice husk biomass pellet processing equipment

(1)Highly efficient pelleting and stable pellet quality: The core equipment, the ring die pellet mill, uses a high-strength alloy ring die and wear-resistant pressure rollers, which can withstand the high friction during wet sawdust extrusion, ensuring continuous production.

(2)Strong adaptability to high-moisture raw materials: It can quickly reduce moisture content to the required 10%-15% for pelleting, and can operate stably even with large fluctuations in raw material moisture (such as sawdust collected during the rainy season).

(3)Energy-saving and environmentally friendly, with high resource utilization.

(4)High degree of automation and convenient operation: It can monitor parameters such as raw material moisture, pelleting temperature, and output in real time, and automatically adjust drying time, feeding speed, and pressure roller speed, reducing manual intervention.

3. Application scenarios of dried rice husk biomass pellet processing equipment

(1)Combustion: Rice husk pellets can be used as fuel, replacing coal. The rice ash produced after burning rice husks is rich in silica, which is a good cementing material.

(2)Animal feed: Dried rice husk pellets can be used as livestock feed in large-scale farms, and are easy to store and transport.

(3)Domestic heating and energy use: Rice husk pellets can be used for domestic heating and energy use; they are clean and pollution-free, and easy to store and transport.

(4)Industrial boiler and kiln fuel: Rice husk pellets can be used as fuel for industrial boilers and kilns, replacing coal and natural gas, and helping to solve environmental pollution problems.

(5)Gasification and thermal power generation: Rice husk pellets can be used as fuel for gasification and thermal power generation, helping to solve the problem of shutting down small thermal power plants.

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TONY Brand 14-15TPH Dried Rice Husk Pellet Line can process dried rice husk and various biomass materials into biomass pellets. The core of the rice husk biomass pellet production line is to take advantage of the characteristics of rice husks—lightweight, high in silicon, and low in agglomeration—and transform agricultural waste rice husks into standardized biomass fuel through customized pretreatment and pelleting processes. This fuel is widely applicable to rice-growing areas and energy demand scenarios.The core significance of the rice husk biomass pellet production line is to realize the resource utilization, reduction and low-carbon utilization of rice husk waste, which not only solves the problem of agricultural solid waste pollution, but also provides a clean option for energy structure transformation, and has economic, environmental and social value.

1. Capacity: 14-15 Ton/Hour

2. Raw materials: Dried rice husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, large farms, private growers and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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1. Project Name: Dried Rice Husk Pellet Production Line

2. Raw Material: Dried rice husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 14-15 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ760-III-185kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw *5sets

C.Capacity:14-15 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:14-15 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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3.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:14-15 tons/hour.

C.TONY band ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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Processing dried rice husks into biomass pellets is a policy-supported, technologically mature, and environmentally friendly entrepreneurial direction suitable for small and medium-sized investors. Dried rice husks, as agricultural waste, are low-cost and widely available. Processed into biomass pellets, they can replace coal, offering high combustion efficiency (calorific value approximately 3600 kcal/kg) and reducing carbon emissions by more than 50% compared to coal.¹¹ The government has listed biomass energy as a strategic emerging industry, with subsidies provided in some regions. Market demand covers industrial boilers, power plants, and residential heating. Some regions offer tax breaks or equipment subsidies for environmental projects, reducing initial investment pressure. Long-term supply agreements can be signed with rice mills to ensure a stable, low-price supply. Products can be supplied to nearby biomass power plants and heating companies through long-term contracts. Considering all factors, the rice husk biomass pellet processing project has a promising long-term development prospect.

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Biomass pellet fuel is a natural biomass pellet fuel that can replace city gas. It has a low moisture content, easily adjustable combustion air, and high combustion thermal efficiency. Furthermore, the main components of biomass pellet fuel are C-H organic matter, with no particulate C or SO₂ in the flue gas; it mainly consists of C-H volatile gases, and its SO₂ and CO emissions are close to zero. The smoke color during combustion is less than Ringelmann 1, significantly reducing air pollution and carbon dioxide emissions. Biomass pellet fuel is internationally renowned as a clean fuel. Through high-temperature compression, dry rice husk biomass pellets greatly save storage space, facilitating storage and transportation. Biomass pellet fuel can significantly improve the combustion performance of wood-based materials, increasing thermal efficiency by over 80%. One ton of biomass pellet fuel produces the equivalent heat of 0.8 tons of coal. Because biomass pellet fuel is derived from naturally occurring bio-fertilizer or wood shavings, it does not contain easily fissile or explosive chemicals, thus preventing accidents such as poisoning, explosions, and leaks. The ash from biomass pellet fuel combustion can be used as fertilizer to promote new plant growth, enter a new cycle, and ensure the sustainable use of biological resources.

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