1.图片

原材料图+颗粒机图片

1. The working principle of wet hay/grass/alfalfa biomass pellet processing equipment

The working process of the equipment includes the following main steps:

‌Feeding Stage‌: The raw materials enter the equipment through the feed port and are ready for the next step of processing.

‌Preliminary Crushing‌: Before the raw materials enter the compression chamber, they usually need to undergo preliminary crushing to ensure that the raw material particles are uniform in size, which is convenient for subsequent high-pressure compression and molding.

‌High-pressure Compression‌: After the raw materials enter the compression chamber, they are subjected to strong compression force and are squeezed into strips or other shapes to enhance the bonding force between the particles.

‌High-temperature Treatment‌: The compressed raw materials enter the high-temperature furnace for heat treatment to promote the pyrolysis and polymerization of components such as lignin, and further improve the calorific value and corrosion resistance of the particles.

‌Cooling and Molding‌: The raw materials after high-temperature treatment need to be cooled by the cooling system to prevent overheating, deformation or combustion, and then molded into regular granular solid fuels under the action of the mold or extrusion plate.

‌Discharging Stage‌: The molded particles are discharged through the discharge port to become the final biomass pellet fuel product.

2. Characteristics of wet hay/grass/alfalfa biomass pellet processing equipment

(1) Core pretreatment equipment: 

Focusing on "dehumidification + adaptation", which is the key to wet material granulation

(2) Pellet machine equipment: 

Adapting to "semi-wet materials", focusing on anti-sticking and wear resistance

(3) Overall production line: 

Continuous, highly adaptable, taking into account stability and environmental protection

(4) Applicable scenarios: 

Targeted solution to the demand for "on-site processing of wet materials"

3. Application scenarios of wet hay/grass/alfalfa biomass pellet processing equipment

(1) Boilers in small and medium-sized enterprises: Many small and medium-sized enterprises need to use boilers in their production process. Traditional coal-fired boilers are gradually restricted due to environmental issues. Biomass pellet fuel, as a clean energy, can replace coal for the boilers of these enterprises.

(2) Home heating and hot water systems: With the improvement of environmental awareness and the government's support for clean energy, biomass pellet fuel has also begun to enter the home market. It can be used for home heating and hot water systems, such as fireplaces, heating stoves, etc.

(3) Agriculture and forestry: In the fields of agriculture and forestry, biomass pellet fuel can be used to dry grains, heat greenhouses, etc. In addition, biomass pellet fuel made from crop waste can also help farmers deal with agricultural waste such as straw and reduce environmental pollution.

(4) Industrial production: Some industrial production processes require a lot of heat energy, such as food processing, textiles and other industries. Biomass pellet fuel can be used as a heat energy source for these industries, reducing dependence on traditional fossil fuels.

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TONY Brand 48-60  TPH Wet Hay/Grass/Alfalfa Line can process wet grass and various biomass materials related to agricultural waste into biomass pellets. Grass processing into biomass pellets has a wide range of uses .As fuel: grass pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: grass pellets processed by grass pellet machine can be used as feed for livestock. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 48-60 Ton/Hour

2. Raw materials: Wet Hay/Grass/Alfalfa

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet grass and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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图片

原材料--成品图

1. Project Name: Wet Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Wet Hay/Grass/Alfalfa

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 48-60  TPH

5. Process: Grinding Process - Fine Crushing Process - Grass Dust Storage Process-Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX3500-200kw, Effective Hammer Mill- TFD120*200-355kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.2*28m ,TONY Pellet Machine-TYJ860-III-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

4.图片

流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

5.1图片

TPX3500-200kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind wet hay/grass/alfalfa within 3m in diameter into wet hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX3500-200kw models *5sets

C.Capacity:10-12 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet hay/grass/alfalfa pieces into 8-14mm wet hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD120*200-355kw *5sets.

C.Capacity: 48-60  tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

大型液压料仓

3.Hay/Grass/Alfalfa Dust Storage Process:

A. This process is mainly used to storage the hay/grass/alfalfa dust that comes out of the hammer mill.It is hydraulic galvanized storage silo which is more stable and hay/grass/alfalfa dust in it is not easy to be blocked. 

B.TONY Brand Large Hydraulic Storage Silo to storage the hay/grass/alfalfa dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With Screws Inside the Storage Bin to Prevent Hay/Grass/Alfalfa Dust Blocked.

5.4图片

4.Drying Process: 

A.This process is mainly used to dry the hay/grass/alfalfa dust from 30-35% to 10-15%.  

B.Capacity: 48-60 tons/hour.

C.TONY use  5 sets of 3.2*28m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.5图片

颗粒机四件套带 原材料，颗粒图

5.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw *12sets

C. Capacity:48-60 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.6图片

镀锌冷却机+颗粒图

6.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*5 Sets

C.Capacity:48-60 tons/hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.7图片

吨包机

7.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.TONY brand ton packing machine*5sets

C.Capacity: 48-60 tons/hour.

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

6.图片

客户生产案例图

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图 湿草捆+颗粒 颗粒机

Wet Hay/Grass/Alfalfa is a perennial plant with high yield and excellent quality, widely cultivated and primarily used for hay, silage, or forage. Wet Hay/Grass/Alfalfa extract, after crushing, pressing, and drying, can be made into biomass pellets as an alternative to traditional fossil fuels. Wet Hay/Grass/Alfalfa biomass pellet fuel is a renewable and clean energy source that has received widespread attention and application globally in recent years. With increasing environmental protection efforts and growing demand for sustainable energy, biomass pellet fuel, with its low emissions and renewable characteristics, has become an important alternative to fossil fuels. Currently, the industry is benefiting from technological innovations such as high-efficiency compression technology and improvements in bioconversion processes, which have improved the calorific value and stability of biomass pellets. Simultaneously, policy incentives and subsidy mechanisms in many regions globally have also driven the commercialization of biomass pellet fuel.

In the future, the biomass pellet fuel industry will place greater emphasis on the diversification of raw materials and the optimization of production processes. Raw material sources will expand from traditional sawdust to a wider range of agricultural and forestry waste, and even urban organic waste, to improve raw material acquisition efficiency and reduce production costs. Furthermore, with the acceleration of the global energy transition, biomass pellet fuel is expected to be more widely used in heating, industrial boilers and small-scale power generation, becoming an important part of the green and low-carbon energy system.

8.图片

草图加颗粒图

Wet Hay/Grass/Alfalfa pellets can be used to feed sheep. Rich in nutrients and easily digestible, they can improve sheep growth rate and milk production, offering both economic and environmental advantages.

As a novel feed, Wet Hay/Grass/Alfalfa pellets have gradually gained attention in the livestock industry in recent years. So, can Wet Hay/Grass/Alfalfa pellets be used to feed sheep? This article will discuss its feasibility and benefits.

First, from a feasibility perspective, using Wet Hay/Grass/Alfalfa pellets as sheep feed is entirely feasible. Made from fresh Wet Hay/Grass/Alfalfa, these pellets are rich in protein, minerals, and vitamins, making them highly suitable for sheep digestion and absorption. Compared to traditional feeds, Wet Hay/Grass/Alfalfa pellets offer better palatability and nutritional value, improving sheep growth rate and milk production while reducing feeding costs and increasing livestock profitability. Secondly, from a cost-benefit perspective, feeding sheep with Wet Hay/Grass/Alfalfa pelleted feed offers significant economic and environmental benefits. On one hand, the production cost of Wet Hay/Grass/Alfalfa pelleted feed is relatively low, reducing feed costs and improving farming efficiency. On the other hand, it generates less waste during the feeding process, minimizing environmental impact and aligning with the principles of green farming.

Furthermore, feeding sheep with Wet Hay/Grass/Alfalfa pelleted feed can enhance their immunity and reduce disease incidence. The rich nutrients in Wet Hay/Grass/Alfalfa pelleted feed help strengthen the sheep's constitution and improve their disease resistance.

In conclusion, Wet Hay/Grass/Alfalfa pelleted feed is a feasible and cost-effective sheep feed, making it worthy of widespread application in the livestock industry. In the future, with the continuous development of the livestock industry and the increasing environmental protection requirements, Wet Hay/Grass/Alfalfa pelleted feed is expected to become one of the important sources of sheep feed.

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绿色地球+原材料+颗粒图

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客户参观图