大标题 TONY Design Bagasse Pellet Production Line Specification
Sugarcane/Bagasse is a by-product of sugarcane processing. It has the characteristics of low price and large quantity. However, due to the low crude protein content of bagasse and the high cellulose and lignin content, its digestion in the rumen is inhibited. Therefore, through appropriate treatment methods, the nutritional value and feeding value of bagasse can be effectively improved. Bagasse is a by-product produced during the processing of sugar cane, and it has the characteristics of low price and large quantity. However, due to the low crude protein content of bagasse and the high cellulose and lignin content, its digestion in the rumen is inhibited. Therefore, the nutritional value and feeding value of bagasse can be effectively improved through appropriate treatment methods.
Sugarcane/Bagasse as a renewable biological resource, its comprehensive utilization can not only bring economic benefits, but also promote environmental protection and sustainable development. With the progress of science and technology and the change of market demand, the use of bagasse will be more and more diversified, and its value will be further improved
Countries Suitable For Setting Up Complete Sugarcane/Bagasse Pellet Plant Include
国家拼图
Use of Sugarcane/Bagasse
1. Production Of Fuel Alcohol
The cellulose in bagasse can be converted to sugar, which can then be made into alcohol or feed yeast. Brazil is a world leader in this and they have developed technology that can extract 100 liters of alcohol from every ton of bagasse, significantly increasing alcohol production from sugarcane
2. As Feed
Bagasse can be processed into high protein feed by ammonia treatment. The specific practice is to mix bagasse with urea or amine, then steamed, fermented and other steps, and finally dried and ground into a fine powder, used as animal feed.
3. Used As Environmentally Friendly Materials
(1) Paper Making
Bagasse can be used as an alternative raw material for the production of paper cup base paper, fully degraded paper agricultural mulch, paper catering utensils, etc. These products are not only environmentally friendly, but also have high practicality and safety
(2) Production Of High-Density Composite Materials
The chemical composition of bagasse is similar to that of wood and can be used to produce high-density composite materials. This material has high strength, light weight, waterproof, fireproof and other characteristics, suitable for furniture, construction, packaging and other fields
Sugarcane & Bagasse 拼图
pellets 图
1.Why Use Bagasse To Make Pellets ?
标题下面的小字Sugarcane/Bagasse has rich resources, and in addition to containing rich cellulose, but also contains nearly 19% lignin, cellulose, hemicellulose as the skeleton, easy to extrusion molding, bagasse as a raw material of biomass pellets has great advantages.
1. Resource Advantages Of Bagasse For Making Pellets
(1) Renewable
Sugar cane is a crop that can be planted and harvested every year, and its production of bagasse provides a steady supply of raw materials for pellet production, which is in stark contrast to non-renewable fossil fuels such as coal and natural gas, and is a sustainable source of energy raw materials.
(2) Low Cost
Bagasse is a waste product of the sugar industry and is cheap to obtain. In the context of the growing global energy demand, the use of this low-cost raw material to make pellets can effectively reduce the cost of energy production and increase the economic benefits of energy production.
2. Environmental Benefits Of Bagasse Pellets
(1) Good Combustion Performance
Bagasse particles have high combustion efficiency and generate more heat, which can meet the needs of various energy sources such as heating, power generation and industrial boiler heating, and improve energy utilization efficiency.
(2) Less Pollution Emissions
During the combustion process, bagasse particles produce fewer pollutants, such as relatively low greenhouse gas emissions, which helps to reduce environmental pollution, meet environmental protection requirements, and have positive significance for alleviating environmental problems such as global warming.
3. Advantages Of Physical And Chemical Characteristics Of Bagasse Pellets
(1) Suitable Composition
Bagasse contains a lot of cellulose, hemicellulose, and a certain amount of lignin. Under the action of pressure and temperature in the biomass pellet machine, lignin can play the role of binder, which is conducive to extruding bagasse into particles.
4. Convenience Of Application Of Bagasse Pellets
(1) Convenient Storage
After bagasse is made into pellets, the form is regular, the volume is small, and it is easy to store, and it can be stored in a large amount in a relatively small space, which is suitable for different scale energy storage needs.
(2) Convenient Transportation
The regular particle shape makes it not easy to be scattered and damaged during transportation, and it can be easily transferred through various modes of transportation, which is conducive to its promotion and application to energy use scenarios in different regions.
2.The Benefits Of Bagasse Pellets
标题下的小字The production ofbagasse pellets from bagasse not only has significant economic benefits, but also has good environmental and social benefits. With the increasing global interest in renewable energy and environmental protection, bagasse biomass pellets are expected to play an even more important role in the future.
1. High Return On Investment
The production of biomass pellets from bagasse has a high return on investment. Due to the low cost of raw materials, small equipment investment and simple operation, the cost of the entire production process is low, thus improving the return on investment.
2. Wide Range Of Applications
Bagasse particles have a wide range of applications, can be used in heating, domestic stoves, hot water boilers, industrial boilers, biomass power plants, etc., instead of firewood, coal, fuel oil and other traditional energy. This includes not only household use, but also industrial and commercial sectors to meet the energy needs of different scenarios.
3. Environmental Benefits
Bagasse pellets are good for the environment and are a carbon-neutral form of energy. During growth, sugar cane absorbs roughly the same amount of carbon dioxide as it releases when burned, without increasing the concentration of carbon dioxide in the atmosphere. In addition, bagasse particles do not release other air pollution gases after combustion, and the ash after combustion can also be used as an organic fertilizer, so it is considered a clean and sustainable biomass energy.
4. Renewable
Compared with fossil fuels such as coal and natural gas, bagasse pellets are a renewable resource. Since sugar cane is grown every year, we have continuous access to bagasse as a raw material, thus ensuring a continuous supply of biomass pellets.
5. Turn Waste Into Treasure
In the context of global energy shortages, bagasse pellets are representative of turning "waste" into wealth. By converting bagasse into biomass pellets, not only can sugarcane resources be fully utilized, but also farmers' income can be increased. For example, a typical sugar mill could either process bagasse to meet all its energy needs or turn it into pellets for sale, creating additional economic benefits.
3.Advantages Of Bagasse Pellets
标题下的小字AS biomass with high calorific value, sugarcane/bagasse can be pressed into pellets and used as biomass fuel, lts advantages are mainly reflected in the following aspects.Contact TONY to get more details and quoation.
1. Advantages Of Bagasse Biomass Pellets As Fuel
(1) Clean And Environmental Protection: burning smokeless and tasteless, clean and environmental protection, its sulfur content, ash, nitrogen content, etc., far lower than coal, oil, zero carbon dioxide emissions, is an environmentally friendly clean energy
(2) Low Cost: high calorific value, the use of cost is much lower than oil energy, is the country vigorously advocated oil replacement clean energy, there is a broad market space
(3) The Density Increases And The Storage And Transportation Is Convenient: the particle fuel after molding is small in volume, large in ratio and large in density, which is easy to process, convert, store, transport and continuous us3.
(4) High Efficiency And Energy Saving: high volatile content, high carbon activity, ash content is only 1/20 of coal, waste heat in ash residue bottom, combustion rate can reach more than 98%
(5) Wide Application And Strong Applicability: granular fuel can be widely used in industrial and agricultural production, power generation, heating and heating, boiler burning, cooking, unit family are applicable
2.Advantages Of Bagasse Biomass Pellets As Feed
(1) Improve The Palatability Of Feed
Through fermentation treatment, bagasse biomass particles will emit a special sour, wine flavor, which makes cattle and sheep and other livestock like to eat.
(2) Low Cost, Long Storage Time
Bagasse is cheap and can be obtained in large quantities, so the use of bagasse biomass pellets as feed can greatly reduce feed costs. Fermented bagasse feed can be stored for up to a year if it is kept according to the correct operation methods.
(3) Improve Nutritional Value
Bagasse is rich in cellulose, lignin, etc., which is suitable for ruminants such as cattle and sheep. Through probiotic fermentation, cellulose and other substances can be softened and decomposed, and the utilization and absorption rate of protein and monosaccharides in bagasse feed can be increased. At the same time, the added energy feed, such as corn flour, also enriched the nutritional content of bagasse feed, making its nutritional value higher
(4) Cleaner And Safer.
Through the use of specific feed starter, a large number of beneficial bacteria can be used to phagocytose and inhibit harmful bacteria, so as to achieve the effect of biological sterilization, making the bagasse feed cleaner, hygienic and safe.
4.TONY Pellet Line Brife lntoruduction
标题下的小字Bagasse biomass pellets are sugarcane/bagasseas raw materials, through grinding, drying, through the pellet machine extrusion into a certain density of biomass pellets, can be used as biomass fuel and feed pellets.
Sugarcane/Bagasse图+颗粒机图片
The production of Sugarcane/Bagasse biomass pellets is a process involving many steps, including crushing, drying,Pelletizing and other key links. Here is the process:
Step 1: Crushing
The sugar cane is broken into fine filaments and flakes by a crusher to facilitate subsequent compression molding. The purpose of crushing is to reduce the size of bagasse and increase its surface area, thereby improving the effect of compression molding.
Step 2: Drying
The removal of excess water from bagasse by drying equipment usually requires the water content of bagasse to be reduced to about 10-15%.
Step 3.:Pelletizing
The professional biomass pellet machine is used to compress the dried bagasse into fixed shape particles. In this process, the lignin in the bagasse acts as a binder under high temperature and pressure, allowing the particles to maintain a stable form.
Step 4: Cooling
Particle coolers can save floor space and processing time, and cooled particles are more convenient for packaging and transportation.
Step 5: Packing
The packaged products can be easily stored and transported to meet the needs of different users.
5.TONY Brand Bagasse Pellet Line Solution
标题下的小字As a professional sugarcane/bagassepellet factory manufacturer with more than 25 years of history in China. TONY Company can provide customers with a wide range of Sugarcane/Bagasse pellet machines.capacityfrom 0.8T/ Hour to 100T/ Hour to customer's demand.
TONY brand sugarcane/bagasse pellet manufacturing plant can be with sugarcane/bagasse as raw materials, after pretreatment and processing solidified into high-density pellet fuel, which is an ideal fuel to replace coal and oil, and has the role of energy saving and emission reduction. At present, it has been widely used in countries.
1. Capacity: Our equipment production capacity is 0.8 tons/hour-100 tons/hour, and the Sugarcane/Bagasse pellet line customizes according to the actual production needs of customers
2. Raw Materials: Sugarcane/Bagasse
3. Humidity: Dry and wet materials can be used, wet materials need to be equipped with a dryer, in order to meet the requirements of the pellet machine
4. Uses: Sugarcane/Bagasse
5. Suitable For Customers: Green energy companies, large farms, private growers and other customers with advantages in straw raw materials.
6. Finished Pellet Market: Large power plants , home heating, industrial heating, combustion heating, heating, boiler room, school canteen
6.TONY Brand Bagasse Pellet Line Project Introduction 项目介绍
标题下的小字As a professional Sugarcane/Bagasse pellet line manufacturer for more than 25 years in China.
According to the customer's raw material situation and actual production needs,
TONY can provide customers with comprehensive customized solutions and turnkey projects.
1.Project Name: Sugarcane/Bagasse Pellet Line
2.Raw Materisl: Sugarcane/Bagasse
3.Moisture Of Raw Material: Wet Type 45-55%
4.Capacity: Our equipment production capacity is 0.8 tons/hour-100 tons/hour, and the biomass pellet line customizes according to the actual production needs of customers
5. Raw materials: Sugarcane/Bagasse
6.Proecss: Fine Crushing Process→Drying Process→Pelleting Process→Cooling Process→Packing Process→Palletizing process→Wrapping process
7.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine,Pellets Coller,Packing Machine,Palletize, Wrapping Machine And Belt Conveyors
8.Total Power: Based on all selected equipment models,according to all the equipment models selected, different models have different power
9.Need Area: Based on all selected equipment models,according to all the selected equipment models, different models of equipment sizes are different
10.Project Country: Can be used in any country
11.Voltage:The voltage standard of the country in which the equipment is used
7.TONY Brand Sugarcane/Bagasse Pellet line Project Design 项目设计
标题下的小字TONY can design and customize biomass production lines with different raw materials, different humidity and different output for customers. Contact TONY for detailed 3D layout
In order to fully introduce the entire production line process
图片
原材料--成品图
布局图
图上的文字TONY Brand Sugarcane/Bagasse Production Line Processing Procedure
1.Fine Crushing Process-2.Drying Process-3.Pellet Process-4.Cooling process-5.Packing Process
1.Wet Sugarcane/Bagasse 2.Wet Bagasse 3.DriedBagasse5.70-80 ℃ Bagasse Pellets 6. 15-25℃ Bagasse Pellets 7.15-50Kg/Bags/1 Ton/bags
流程图
8.How To Use TONY Pellet Line To Proceed Bagasse Into Pellets ?
标题下的小字This Pellet line Will Use About 5 Process To Proceed Sugarcane/BagasseWith Mositure 45-55% Into 6-8mm Pellets.
It Minaly Contains:1.Fine Crushing Process→2.Drying Process→3.Pellet Process→4.Cooling Process→5.Packing Process Total 5 Process As Above.
How to use TONY pellet line to proceed from Sugarcane/Bagasse into pellets?
It mainly contains the following steps and machines as following:
1.To Use TONY Hammer Mill To Crush bagasse Into 8-14mm Sawdust. If customer has enough Investment budget,he can also chose TONY Special cutting machine which will be more expensive than the hammer mill.
2.To Use TONYRotary Drum Dryer To Dry The 45-55% Sawdust Into 10-15% Sawdust.
3.To Use TONY Vertical Ring Die Pellet Machine To Products Pellets With φ6-8mm.
4.To Use TONY Galvanized Coller To Cool Pellets From 80-90℃ to 20-30℃.
5.To Use TONYPacking Machine To Packing Pellets To 15-50KG/Bags.
6.To Use TONY Palletizer To Palletizing 15-50Kg/Bags.
7.To Use TONY Wrapping Machine ToWrapping PalletizedBiomass Pellet
You can contact TONY to get for more details information and quoation.
TONY Can Supply You All The Products As Above With Competitive Price And Excellent Quality.
流程图.
How To Use TONY Pellet Line To Proceed Sugarcane/Bagasse Into Pellets
01Wet Bagasse--02TONY Hammer Mill--03Wet Bagasse --04TONY Dryer---05Dried Bagasse--06TONY Pellet Machine--07 80-90℃ Pellets--08 TONY Coller--09 20-30℃ Pellets-10 TONY Conveyor 11TONY Packing Machine--12 15-50Kg/Bags-13 TONY Palletizer--14Stacks ofbags pellets--15TONY Wrapping Machine--16Wrapped bag pellets
9.TONY Bagasse Pellet Line Deatiled Design Machines 所有机器
标题下的小字This Pellet Line Will Use About 5 Process To Proceed Sugarcane/Bagasse With Mositure 45-55% into 6-8mm Pellets. As Following,TONY Will Show You All The Machines And Necessary Parts That Will Need For The Whole Pellet line. You Can Also Contact TONY For More Deatals For This Sugarcane/Bagasse Pellet Line To Get More Details And quotation Sheet.
原材料+颗粒图
颗粒+机器图
Following TONY Will Introduce For You For All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some machines can be custom made by customer according to different customer's detailed demand.Contact TONY for more details with quotation and layout.
| 图1 | 图2 | 图3 | 图4 |
| Hammer Mill | Rotary Drum Dryer | Vertical Ring Die Sawdust Pellet Machine | Galvanised Cooler Seperator |
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1.Crush 30-40mm Palm Fiber Into 8-14mm Palm Dust. 2.Models Can Be Selected Or Customized According To Production Needs |
1.To Dry The 45-55% Palm Dust Into 10-15% Palm dust. 3.Models Can Be Selected Or Customized According To Production Needs |
1.To Press The Palm Sawdust Into Pellets 2.New 304SS Type 3.Models Can Be Selected Or Customized According To Production Needs |
1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Models Can Be Selected Or Customized According To Production Needs |
| 图5 | 图6 | 图7 | 图8 |
| Packing Machine | Palletizer | Wrapping Machine | Belt Conveyor |
|
1. You Can Choose Semi-Automatic Or Automatic Packaging Machine To Pack Pellets Into 15-50kg/ Bag 2. You Can Also Choose To Pack The Pellets Into 1 Ton/Bag |
1.To Palletize bagged pellets 2.You Can Choose High Level Palletizer Or Column Palletizer According To Your Needs |
1.To Wrappe film palletized bag pellets 2. Wrapping Machine Can Be Equipped With Weighing System |
1.Transport Sawdust,Pellets. 2.Width and Quantity:Customized according to the actual process |
9.1Sugarcane/Bagasse Fine Crushing Process
标题下的小字The process is mainly used to crush Sugarcane/Bagasseinto 8-14mm sawdust,There are three types ofFine Crushing Equipment, Mutifuntional Hammer Mill，Effective Hammer Mill ,Dual Shaft Hammer Mill, can be selected according to the actual situation
粉碎机
带锯末图
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1.Fine Crushing Process A. The process is mainly used to crush Sugarcane/Bagasseinto 8-14mm sawdust B. There are three types ofFine Crushing Equipment,Mutifuntional Hammer Mill Effective Hammer Mill ,Dual Shaft Hammer Mill, can be selected according to the actual situation Main parts: (1). TONY fine crushing equipment (2). Galvanized dust collector. (3). Sawdust conveying fan. (4). Cyclone with airlock. (5). Electrical cabinet. |
粉碎机视频 |
| 图 | 图 | 图 |
| Mutifuntional Hammer Mill | Effective Hammer Mill | Dual Shaft Hammer Mil |
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1. Direct motor transmission, one motor, one spindle 2. The feed port is on the side of the machine, suitable for the raw materials that are difficult to feed 3. A piece of mesh screen 4. Spindle single direction rotation, limited output and crushing efficiency |
1. Direct motor transmission, one motor, one spindle 2. The feed port is on the upper side of the machine, suitable for raw materials that are easy to feed 3. Two screens 4. The spindle can rotate in the opposite direction, and the output and crushing efficiency are higher |
1. Direct motor transmission, two motors, two spindles 2. The feed port is on the upper side of the machine, suitable for raw materials that are easy to feed 3. Two screens 4. The same type of efficient crusher has a higher output than a single shaft. |
2.Dust Removal Of Fine Crushing Process
Dust removal ofFine Crushing Process There are two kinds of dust removal equipment available
Option 1: Bag Dust Collector
Option 2: Galvanized Pulsed Dust Collector
Please contact TONY for specific parameters and prices
| 图 | 图 |
| Bag Dust Collector | Galvanized Pulsed Dust Collector |
|
1. Filter bags are used to filter and capture dust in the gas. 2. The structure is relatively complex, mainly composed of filter bag, ash cleaning system, intake pipe, outlet pipe, etc. 3. It is suitable for occasions with low dust concentration, such as chemical, food, medicine and other industries 4. High dust removal efficiency, high filtration accuracy, low noise 5. Maintenance is relatively complex, and it is necessary to regularly clean the dust on the surface of the filter bag and clean the dust of the filter bag |
1. Dust removal equipment for cleaning filter bags with pulse injection. 2. The structure is relatively simple, mainly composed of filter bag, pulse injection system, ash hopper, etc. 3. It is suitable for occasions with high dust concentration, such as cement, mining, metallurgy and other industries. 4. High dust removal efficiency, good cleaning effect, easy maintenance and so on. 5. Maintenance is relatively simple, only need to clean the dust in the ash hopper regularly. If the filter bag is damaged, it can be replaced separately, without the need to replace the entire dust collector |
3.Storage Of Wet Bagasse
1. How to store the 8-14mm wet bagasse?
(1) The user can choose to pile the wet sawdust on the ground.
(2) The user can also choose to put the wet sawdustinto the stock bin.
2. What's the difference between stacking on the ground and storing in a stock bin?
(1) Pile On The Ground
Advantages:
No need for customers to buy silo equipment, saving investment and reducing costs
Disadvantage:
Occupy workshop area
Obstructing the traffic of the workshop, affecting people and vehicles to move around
Dust flying affects the environment of production workshop
More manual handling of materials is required
(2) The Bagasse Are Stored In The Stock Bin
Advantages:
Large storage capacity, save workshop area
Closed storage, reduce dust, improve the cleanliness of the workshop environment
Better automation and labor saving
Closed storage to avoid the impact of the external environment on the material
Disadvantage:
Customers need to buy silos and increase investment
3. There are two types of Silo: Bagasse Storage Bin and Large Hydraulic Storage Silo.
Please contact TONY for specific parameters and prices
| 图 | 图 |
| Bagasse Storage Bin |
Large Hydraulic Storage Silo |
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1.Capacity: 5-30m³, If the capacity is expanded, it is easy to block or stick the material. 2.The material is ordinary iron plate, compared with galvanized materials, corrosion resistance is lower. 3.Mainly for screw control, the material is pushed to the specified position through the rotation of the spiral blade. 4. Advantages: Simple structure, easy to maintain, suitable for conveying powder, granular and small block materials. 5. Disadvantages: The conveying distance is limited, and the conveying effect is poor for the material with large viscosity. |
1. Capacity: 40-300m³, If the capacity is expanded, there will be no clogging. 2. The material is galvanized and corrosion-resistant. 3. Mainly for hydraulic system control, The hydraulic system can precisely control the conveying amount and conveying speed of the material. 4. Advantages: Good sealing, can effectively prevent dust and pollution of materials; The bottom adopts the power to push the material, which can effectively prevent the phenomenon of material bridging; Suitable for conveying a variety of powder, granular and small block materials, especially stickier materials. 5. Disadvantages: Complex structure and high maintenance cost. |
9.2 Wet Bagasse Drying Process
标题下的小字It is mainly Use TONY Brand Rotary Drum Dryer To Dry The Wet BagasseFrom 45-55% To 10-15% . In This Way,After That,They DriedSawdust Can Be Transported lnto The TONY Vertical Ring Die Pellet Machine For Pellets.
烘干机
带锯末图
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1.Wet Bagasse Drying Process A. This process is mainly used to dry the wet sawdust from 45%- 55% to 10-15%. B. Capacity:According to raw material humidity and production requirements C. According to the actual production process, you can choose to use Single-Layer Rotary Drum Dryer,Double-Layer Rotary Drum Dryer,Three-Layer Rotary Drum Dryer It is necessary to provide heat source for Rotary Drum Dryer with Biomass Hot Stove. Waste wood, waste straw and Biomass particles can be used as fuel for Hot Blast Stove. The models of Biomass Hot Stove are different and can also be customized Main Parts: (1). TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips.) (2). TONY's Hot Stove. (3). Fan Blower+Cyclone With Airlock. |
烘干机视频 |
| 图 | 图 | 图 |
| Single-Layer Rotary Drum Dryer | Double-Layer Rotary Drum Dryer | Three-Layer Rotary Drum Dryer |
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1. Structure: Only one drying layer. 2. Applicable materials: Usually used for drying light materials, such as sawdust, wood chipping, bean residue, cow dung, coal slime, etc. 3. Advantages: Simple structure, low cost, easy operation and maintenance. 4. Disadvantages: The drying efficiency is relatively low, which is suitable for scenes with small scale or low drying efficiency requirements. |
1. Structure: There are two drying layers, usually two concentric cylinders of different diameters. 2. Applicable materials: Suitable for drying granular materials with a certain humidity and particle size range, such as river sand, wood chips, sawdust, etc. 3. Advantages: Compared with single-layer dryer, it has higher thermal efficiency, faster drying speed and smaller footprint. 4. Disadvantages: The structure is complex, the cost is high, and the operation and maintenance are relatively complex. |
1. Structure: There are three drying layers, usually three concentric cylinders of different diameters. 2. Suitable materials: Suitable for drying materials that require higher thermal efficiency and faster drying speed, such as slag, clay, pulverized coal, etc. 4. Advantages: The highest thermal efficiency, the fastest drying speed, can handle larger scale material drying. 5. Disadvantages: The most complex structure, the highest cost, the most complex operation and maintenance. |
2.Dust Removal Of Drying Process
There are four kinds of dust removal equipment available:
Option 1: Bag Dust Collector
Option 2: Galvanized Pulsed Dust Collector
Option 3: Water Spray Dust Removal
Option 4: Wet Wlectrostatic Precipitator
Please contact TONY for specific parameters and prices.
| 图 | 图 | 图 | 图 |
| Bag Dust Collector | Galvanized Pulsed Dust Collector | Water Spray Dust Removal | Wet Wlectrostatic Precipitator |
|
1. Filter bags are used to filter and capture dust in the gas. 2. The structure is relatively complex, mainly composed of filter bag, ash cleaning system, intake pipe, outlet pipe, etc. 3. It is suitable for occasions with low dust concentration, such as chemical, food, medicine and other industries 4. High dust removal efficiency, high filtration accuracy, low noise 5. Maintenance is relatively complex, and it is necessary to regularly clean the dust on the surface of the filter bag and clean the dust of the filter bag |
1. Dust removal equipment for cleaning filter bags with pulse injection. 2. The structure is relatively simple, mainly composed of filter bag, pulse injection system, ash hopper, etc. 3. It is suitable for occasions with high dust concentration, such as cement, mining, metallurgy and other industries. 4. High dust removal efficiency, good cleaning effect, easy maintenance and so on. 5. Maintenance is relatively simple, only need to clean the dust in the ash hopper regularly. If the filter bag is damaged, it can be replaced separately, without the need to replace the entire dust collector |
1. The water film caused by a certain method on the inner wall of the dust collector or other special components is used to impact the dust, so that the dust is captured by the water film and the gas is purified. 2. Often used to deal with gas containing high humidity and sticky dust, suitable for boiler, chemical, spray paint, spray glaze, pigment and other industries. 3. Simple structure, small metal consumption, small water consumption. 4. It has higher dust removal efficiency for dust particles with larger particle size. 5. It is high and difficult to arrange. There may be water phenomenon in actual operation. |
1. The dust and liquid droplets in the flue gas are adsorbed to the surface of the anode and cathode using electric field load, and cleaned with water spray. 2. It usually used to deal with gas containing fine particles, which is suitable for boiler, chemical industry, waste incineration and other industries. 3. The dust removal efficiency of fine particles is high, up to 98%~99%. 4. It can remove some gaseous pollutants at the same time. 5. The structure is more complex, and the investment and operation cost are higher. Regular cleaning and maintenance is required. |
3.Storage Of Dried Bagasse
1. How to store the 8-14mm dried bagasse?
(1) The user can choose to pile the dried bagasse on the ground.
(2) The user can also choose to put the dried bagasse into the stock bin.
2.What's the difference between stacking on the ground and storing in a stock bin?
(1) Pile On The Ground
Advantages: No need for customers to buy silo equipment, saving investment and reducing costs
Disadvantage:
Occupy workshop area
Obstructing the traffic of the workshop, affecting people and vehicles to move around
Dust flying affects the environment of production workshop
More manual handling of materials is required
(2) The Bagasse Are Stored In The Stock Bin
Advantages:
Large storage capacity, save workshop area
Closed storage, reduce dust, improve the cleanliness of the workshop environment
Better automation and labor saving
Closed storage to avoid the impact of the external environment on the material
Disadvantage:
Customers need to buy silos and increase investment
3. There are two types of Silo: Bagasse Storage Bin and Large Hydraulic Storage Silo. Please contact TONY for specific parameters and prices
| 图 | 图 |
| Bagasse Storage Bin | Large Hydraulic Storage Silo |
|
1.Capacity :5-30m³,If the capacity is expanded, it is easy to block or stick the material 2.The material is ordinary iron plate，compared with galvanized materials, corrosion resistance is lower 3.Mainly for screw control,the material is pushed to the specified position through the rotation of the spiral blade 4. Advantages: simple structure, easy to maintain, suitable for conveying powder, granular and small block materials. 5. Disadvantages: The conveying distance is limited, and the conveying effect is poor for the material with large viscosity. |
1.Capacity :40-300m³,If the capacity is expanded, there will be no clogging 2.The material is galvanized and corrosion-resistant 3.Mainly for hydraulic system control,The hydraulic system can precisely control the conveying amount and conveying speed of the material. 4.Advantages: good sealing, can effectively prevent dust and pollution of materials; The bottom adopts the power to push the material, which can effectively prevent the phenomenon of material bridging; Suitable for conveying a variety of powder, granular and small block materials, especially stickier materials. 5.Disadvantages: Complex structure and high maintenance cost. |
9.3Pelletizing Process
标题下的小字This process is mainly to press the dried sawdust into pelletss with φ6-8mm, Pellet machine models of various,The Ring Die Compression Ratio Can Be Custom-made According To Customer's Different Kinds 0fRaw Materials.
颗粒机四件套带 原材料，颗粒图
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1.Pelleting Process: A. This process is mainly used to product pellets with φ6-8mm. B. Biggest Capacity: The model of biomass pellet machine is different, the production capacity is different, the production capacity of a single pellet machine ranges from 0.8 tons/hour to 5 tons/hour, multiple pellet machines work together, the production capacity can reach up to 100 tons/hour Main Parts: (1). TONY's New Vertical Ring Die Pellet Machine. (2). Cyclone And Bags Dust Collectors. (3). Bearings Automatic Lubrication System. (4). Electrical Cabinets. You can choose TONY new type SS304 pellet machine or old type MS pellet machine. |
551-110kw颗粒机视频 |
2.Dust Removal Of Pelletizing Process
There are two kinds of dust removal equipment available:
Option 1: Bag Dust Collector
Option 2: Galvanized Pulsed Dust Collector
Please contact TONY for specific parameters and prices
| 图 | 图 |
| Bag Dust Collector | Galvanized Pulsed Dust Collector |
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1. Filter bags are used to filter and capture dust in the gas. 2. The structure is relatively complex, mainly composed of filter bag, ash cleaning system, intake pipe, outlet pipe, etc. 3. It is suitable for occasions with low dust concentration, such as chemical, food, medicine and other industries 4. High dust removal efficiency, high filtration accuracy, low noise 5. Maintenance is relatively complex, and it is necessary to regularly clean the dust on the surface of the filter bag and clean the dust of the filter bag |
1. Dust removal equipment for cleaning filter bags with pulse injection. 2. The structure is relatively simple, mainly composed of filter bag, pulse injection system, ash hopper, etc. 3. It is suitable for occasions with high dust concentration, such as cement, mining, metallurgy and other industries. 4. High dust removal efficiency, good cleaning effect, easy maintenance and so on. 5. Maintenance is relatively simple, only need to clean the dust in the ash hopper regularly. If the filter bag is damaged, it can be replaced separately, without the need to replace the entire dust collector |
3.The way of bagasse enteringpellet machine
1.There are two ways for bagasse to enter the biomass pellet machine.
(1). Use the belt to transfer the bagasse directly into the pellet machine
(2). Add the silo on the side ofbiomass pellet machine and bagasset enter the biomass pellet machine from the silo
Please contact TONY for details and prices
2.What is the difference between belt transmission and adding a bin to the pellet machine?
(1). The use scenarios of the two methods are different.
The use of belt to directly transfer the sawdust to the biomass pellet machine inside, suitable for the number of pellet machines, biomass pellet production line 1-2 pellet machine, if the biomass pellet production line production capacity is large, the need for multiple biomass pellet machine work, you need to add silo above the pellet machine.
(2). The advantage of adding silo above the pellet machine is greater.
In the pellet machine above the bunker, the sawdust into the biomass pellet machine from the bunker, one can save the feed belt, the second can save the site, the third is the operation of personnel is relatively simple.
Which method to use depends on the specific situation
3.There are two kinds of Silo on the biomass pellet machine, Screw Cycling Silo and Galvanized Hydraulic Silo
Please contact TONY for specific parameters and prices
| 图 | 图 |
| Screw Cycling Silo | Galvanized Hydraulic Silo |
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1. It is composed of a large bunker and a screw conveyor (skein) inside. The silo is used to store the material, while the screw conveyor is used to transport the material from the bottom of the silo to other places. 2. Push the material along the direction of the spiral axis through the rotation of the spiral blade. Materials are usually stored open in the warehouse. 3. Relatively simple structure and easy maintenance. 4. Suitable for conveying most dry bulk materials. 5. Materials are stored open in the warehouse and may be affected by environmental factors, such as dust, humidity, etc. 6. In some cases, there may be a problem of material bridging (that is, material forming an arch in the bin and obstructing the flow of material). 7. The use of general iron plate material processing, compared with galvanized material, corrosion resistance is slightly poor. |
1. It is usually composed of gantry frame, sliding main beam, moving plucking wing, fixed plucking wing, hydraulic cylinder, hydraulic station, Hank dragon discharge and silo body. The hydraulic system is used to drive the movement of the various components. 2. The expansion and expansion of the hydraulic cylinder is controlled by the hydraulic system to push the material from the warehouse to the discharge port. The discharge port is usually connected with a winch conveyor to further transport the material. 3. Materials are sealed in the warehouse to avoid the impact of environmental factors. 4. The bottom adopts the power to push the material, which effectively prevents the phenomenon of material bridging. 5. Galvanized material, corrosion resistance, durable 6. The structure is more complex and the maintenance is relatively difficult. 7. The cost is relatively high, because the hydraulic system needs to be equipped. |
9.4Cooling Process
标题下的小字TONY Brand Galvanised Cooler Seperator To Cool The Pellets From 80-90℃ To The Normal Temperature To 20-30℃, in This Way,The Pellets Will Have Beautiful Shape Which Will Not Easy To Be Broken During Transporation.
冷却机图+颗粒图
1.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
Main Parts:
(1). TONY's new Galvanized Cooler Seperator With Vibrating Screen.
(2). Cyclone And Bags Dust Collectors.
(3). Fan Blower.
(4). Connect Pipes.
2.Dust Removal Of Cooling Process：
There are two kinds of dust removal equipment available.
Option 1: Bag Dust Collector
Option 2: Galvanized Pulsed Dust Collector
Please contact TONY for specific parameters and prices.
| 图 | 图 |
| Bag Dust Collector | Galvanized Pulsed Dust Collector |
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1. Filter bags are used to filter and capture dust in the gas. 2. The structure is relatively complex, mainly composed of filter bag, ash cleaning system, intake pipe, outlet pipe, etc. 3. It is suitable for occasions with low dust concentration, such as chemical, food, medicine and other industries 4. High dust removal efficiency, high filtration accuracy, low noise 5. Maintenance is relatively complex, and it is necessary to regularly clean the dust on the surface of the filter bag and clean the dust of the filter bag |
1. Dust removal equipment for cleaning filter bags with pulse injection. 2. The structure is relatively simple, mainly composed of filter bag, pulse injection system, ash hopper, etc. 3. It is suitable for occasions with high dust concentration, such as cement, mining, metallurgy and other industries. 4. High dust removal efficiency, good cleaning effect, easy maintenance and so on. 5. Maintenance is relatively simple, only need to clean the dust in the ash hopper regularly. If the filter bag is damaged, it can be replaced separately, without the need to replace the entire dust collector |
9.5 Packing Process
标题下的小字The packaging process is to package the finished biomass pellets. The packaging process requires a lot of optional equipment, such as Packing Machine for Packing the particles into 15-50kg/ bag and Ton Packing Machine for packing the particles into T1 tons/bag. After bagging is completed, High Level Palletizer or Column Palletizer may be needed for palletizing. When palletizing is completed, the packaged bagged particles can be wrapped by Wrapping Machine.
包装机图
1.Packing Process:
A.This process is mainly used to pack pellets.
B.The main equipment: Semi-automatic Packing, Machine Automatic Packing Machine, Ton Packing Machine, High Level Palletizer, Column Palletizer, Wrapping Machine
| 图 | 图 | 图 |
| Semi-Automatic Packing Machine | Automatic Packing Machine | Ton Packing Machine |
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1. Packing Pellets To 15-50kg/bags 2. Manual assistance is required to complete some operations, such as bagging. 3. Production efficiency: Compared with the automatic packaging machine, the production efficiency of the semi-automatic packaging machine is lower, but it is still higher than the complete manual operation. 4. Cost: Usually the price is relatively close to the people, suitable for small enterprises with limited budgets. 5. Flexibility: Due to the need for manual intervention, semi-automatic packaging machines have a certain degree of flexibility when dealing with products of different specifications and shapes. 6. Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen |
1. Packing Pellets To 15-50kg/bags 2. All steps from feeding, metering, bagging to sealing are automatically completed by the machine. 3. Production efficiency: The production efficiency is significantly higher than the semi-automatic packaging machine, which can greatly reduce labor costs. 4. Cost: The price is higher, but the investment can be recovered in the long run by improving efficiency and reducing labor costs. 5. Accuracy and consistency: It can provide high-precision packaging to ensure that the weight of each bag of products is consistent. 6. Sew Machine,Buyer Can Also Chose Hot Seal Machine For Chosen |
1. Packing Pellets To 1Ton/bags 2. Packaging capacity: Specially used for large bag (ton bag) packaging, usually used for packaging bulk materials. 3. Degree of automation: Most tonnage charter machines have a high degree of automation, which can automatically complete a series of operations such as loading, metering, bagging and so on. 4. Special functions: Usually equipped with dust removal system, dust prevention device, etc., to ensure safety and environmental protection. 5.Suitable for applications requiring efficient, high-volume packaging with special requirements for packaging capacity and safety |
2.Palletizing Machine：
It is a kind of high-efficiency palletizing equipment with high degree of automation and good integration. The palletizer groups the bags according to the predetermined way, and then puts the whole layer of bags on the tray layer by layer. Usually used as a follow-up equipment to the packaging line to improve production capacity and transfer capacity, TONY has two types of column palletizer and high palletizer to choose from, you can contact TONY for more product details and price differences
| 图 | 图 |
| High Level Palletizer | Column Palletizer |
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1. Gantry type structure, the entire mechanical system is located above the production line, through horizontal and vertical movement to move items from the production line to the pallet. The structure of the high palletizer makes it suitable for efficient palletizing at the end of the production line. 2. Mainly used in packaging bag palletizing production line, such as feed, fertilizer, flour, cement and other industries. The high palletizer can realize efficient packaging bag palletizing, and the palletizing shape is neat and beautiful. 3. High degree of automation, can achieve automatic flattening, automatic bag, automatic stratification and other functions. 4. Installation requires large space and is usually fixed at the end of the production line. The operation of the high palletizer requires professional technical personnel to maintain and operate. 5. The cost of use is low and maintenance is relatively simple, but in some cases a higher initial investment may be required. |
1. With a vertical column, the robot arm moves up and down the column, and can rotate or move on the horizontal plane at the same time. This design allows the post palletizer to have high stability and accuracy when handling heavy and large items. 2. It is suitable for high-speed and stable palletizing of large and heavy goods, which is commonly used in chemical industry, building materials and other industries. Due to its stable structure, it can ensure the accuracy and quality of palletizing when handling heavy items. 3. It has high flexibility and adaptability, and can adapt to items of different sizes and shapes by adjusting parameters. Its intelligent design makes it possible to handle many types of items. 4. The installation is relatively flexible and can adapt to different production line layouts. Due to its compact structure and relatively small occupation space, it is suitable for the use of small production workshops. 5. The initial investment is high, but in the long run, due to its stability and efficiency, the overall operating cost can be reduced. |
3. Wrapping Machine：
Wrapping machine the use of stretch film (also called winding film) as consumables, and pallet baler, pallet wrapping machine and other titles. People's requirements for logistics efficiency continue to improve, in order to reduce labor, save packaging costs, to achieve economical handling and the emergence of a packaging machine. It has gradually become a necessary packaging machine for large enterprises, especially export-oriented enterprises
| 缠膜机图 |
The Characteristics Of The Wrapping Machine 1. Various Operation Modes: Including manual operation and automatic operation of two modes, can be changed at any time 2. Automatic Sensing Function: Automatic sensing cargo height, equipped with top pressing device 3. Versatility: Suitable for single or multiple cylindrical combination packaging requirements and general packaging 4. Control Panel Is Convenient: Touch control panel, fool type and intelligent control design, easy operation 5.Parameters Can Be Adjusted: Winding specifications, winding film lifting speed, tightness can be adjusted at any time, convenient and rapid 6.Smooth Operation: Slow start, slow stop, fixed stop 7.Automatic Film Breaking: When the packaging is completed, the film will be automatically pulled and broken without cutting knife 8.Easy Maintenance: Easy parts replacement, low failure 9.Safety Guarantee: With self-protection switch device and emergency safety shutdown device, electromagnetic pre-drawing device, different from the general mechanical, safer for operators |
4.Large Pellets Silo:
After processing the biomass pellets, the customer has no need for bagging and packaging, and can choose to store the biomass pellets in the Large Pellets Silo. When there is an order for biomass particles, it can be directly transported from the particle bin to the vehicle or container.
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TONY Large Pellets/Grain Silo Advantages 1. Cost: TONY Large Pellets/Grain Silo light weight, less consumables, so reduce the basic cost. 2. Standardization : TONY Large Pellets/Grain Silo standardization degree is high, can be made into standard parts according to domestic materials, so as to achieve standardization, general serialization production, arbitrary combination into a variety of warehouse types required by users. 3. Installation: TONY Large Pellets/Grain Silo is simple and fast, all steel bin components, are bolted connection, fast installation, short construction period. 4. Storage: TONY Large Pellets/Grain Silo is easy to achieve automation, steel silo has supporting equipment, can be configured according to the use of requirements into the warehouse, out of the warehouse, ventilation, drying, temperature measurement, measuring full and other equipment, to achieve the purpose of safe grain storage. 5. Disassembly: TONY Large Pellets/Grain Silo simple disassembly, easy maintenance, local board damage can be replaced. 6. Life: TONY Large Pellets/Grain Silo low cost, suitable service life. Generally, it is only 35% to 50% of the reinforced cement warehouse, and the service life can reach more than 30 years. |
图片 |
10.TONY- Your Best Choice For Pellet Line
标题下的文字TONY Can Supply You Professsional Pellet Production Line From 0.8-100Ton/Hour.TONY Can Provide You With Free 24 Hours Online Pre-sale Design, And 3D Layout, To Supply,You Professional Supgestions And Helps During The Biomass Pellets Fuel Production Processing.
TONY Detailed Design 3D Layout With Detailed Size For Sugarcane/Bagasse Pellet Line According To Cusomer Factor Size
生产线图片，3D设计图
11.Bagasse Processing lnto Pellets—New Entrepreneurial Project
标题下的小字The bagasse biomass pellet project is a promising project.Reuse of bagasse that would otherwise have been discarded or incinerated reduces environmental pollution from agricultural waste for a variety of energy-related uses
图Bagasse+颗粒 颗粒机
1.Raw Material Basis Of The Project
Sugarcane/bagasse is the waste produced in the sugarcane sugar making process, which is rich in cellulose, hemicellulose and lignin. The dry matter content of bagasse is high, accounting for 90%-92%, of which cellulose 42%-50%, hemicellulose 25%-30%, lignin 20%-25%, which makes it an ideal raw material for the production of biomass pellets
2. Meaning Of The Project
(1) Environmental Significance
Waste Reduction: Reuse of bagasse that would otherwise have been discarded or incinerated reduces environmental pollution from agricultural waste.
Reduce Carbon Emissions: As a renewable biomass energy, its carbon dioxide emissions in the combustion process is much less than traditional fossil energy, helping to alleviate the pressure brought by climate change.
(2) Economic Significance
Low Cost: bagasse sources are wide and the price is relatively low, which can reduce the production cost of biomass pellets.
Create Economic Benefits: The development of new projects can drive the development of related industries, such as raw material collection, processing equipment manufacturing, pellet sales and other links, create jobs and bring economic benefits.
12.About Bagasse Pellets What You Do Not Know
标题下的小字Sugarcane/Bagasse is a crop that can be grown and harvested every year, so the source of bagasse is stable and renewable. This means that the use of bagasse to make pellets does not have to worry about the depletion of raw materials, and can continue to supply the production of biomass pellets in a stable manner, in sharp contrast to coal, natural gas and other non-renewable fossil fuels, in line with the requirements of sustainable development
Sugarcane/Bagasse 图 颗粒图
Advantages of Bagasse biomass pellets
1. High Combustion Efficiency
The pellets made from sugarcane/bagasse have higher combustion efficiency and can generate more heat during combustion. This makes it play a better role in various scenarios that require heat supply, such as heating, hot water production, industrial boiler heating, etc., and can effectively meet energy needs
2. Less Pollutant Emission
(1) Greenhouse Gas Emissions
Sugar cane absorbs carbon dioxide during growth, and the carbon dioxide released by burning bagasse pellets can be regarded as a cycle of carbon dioxide absorption during the growth of sugar cane, helping to reduce net greenhouse gas emissions and have a positive significance for mitigating climate change
(2) Other Pollutants
Compared with traditional fuels such as coal, other pollutants produced during the combustion of sugarcane/bagasse pellets, such as sulfides and nitrogen oxides, are also relatively less, which is conducive to environmental protection and the improvement of air quality
3. Storage And Transportation Advantages
(1) Convenient Storage
Sugarcane/Bagasse have good stability and are easy to store for a long time. It is not as susceptible to moisture, deterioration or occupy a lot of space as some bulk agricultural waste, and can better maintain its quality and energy content during storage, and can flexibly arrange inventory and use plans according to demand
(2) Convenient Transportation
After compression molding, sugarcane/bagasse pellets have high density and relatively small volume, which makes them reduce the occupation of transportation space in the transportation process, improve transportation efficiency, reduce transportation costs, and facilitate the deployment and use between different regions, which is suitable for various scales of energy utilization scenarios
13.What Is The Market Prospect Of Bagasse Pellet Fuel ?
标题下的小字In some developed countries and regions with higher environmental protection requirements, such as Europe and the United States, biomass pellets have become one of the main energy sources, with the development of global economic integration, the demand for sugarcane/bagasse biomass pellets this environmentally friendly energy products is more urgent
绿色地球+原材料+颗粒图
1. Prospects For Energy Demand And Substitution
(1) The Substitution Trend Of Traditional Energy Sources
On a global scale, traditional energy sources such as coal are at risk of depletion, and the combustion process releases large amounts of pollutants, including greenhouse gases such as carbon dioxide. As a renewable energy source, bagasse biomass pellets can be used to replace traditional fossil fuels. The biomass pellets made from bagasse after processing have good combustion performance, and can be used as fuel for heating, power generation and other fields to meet some energy needs, which conforms to the development trend of replacing non-renewable energy with renewable resources, and has a broad market space to fill the vacancy caused by the gradual reduction of traditional energy
(2) The Demand For Energy Structure Adjustment
With the attention of countries to environmental protection, the energy structure is constantly adjusting, with the goal of increasing the proportion of renewable energy in the energy consumption structure. Biomass energy is an important part of renewable energy, and sugarcane/bagasse biomass pellet projects can benefit from this transformation of energy mix. Many countries and regions have introduced relevant policies to encourage the development of biomass energy, which provides policy support and development opportunities for bagasse biomass pellet projects.
2. The Prospect Of Environmental Benefits
(1) Reduce Pollution Emissions
The pollutants produced by sugarcane/bagasse biomass pellets during combustion are significantly reduced compared with traditional coal and other fuels. It is a low-carbon, environmentally friendly energy source that releases relatively little carbon dioxide when burned, and basically does not contain harmful substances such as sulfur. This helps to reduce air pollution and improve environmental quality, in line with the high requirements for environmental protection in modern society, and its market demand is expected to grow under the background of increasing environmental awareness
(2) Recycling Of Resources
Bagasse itself is the waste of sugar industry, if not used will cause the waste of resources and environmental pollution. The conversion of bagasse into biomass particles enables the recycling of resources, which both solves the problem of waste disposal and creates new energy products. This pattern of resource recycling conforms to the concept of sustainable development and is easily recognized and supported by all sectors of society.
3. Prospects For Industrial Applications
(1)As Industrial Fuel
In the industrial field, many production processes require a large amount of heat supply, such as some small industrial boilers. Sugarcane/Bagasse biomass pellets can be used as a high-quality industrial fuel to replace conventional fuels. It has the characteristics of stable combustion and high calorific value, which can meet the heat demand in industrial production, and can be customized according to different industrial needs, such as adjusting the size of the particle, density and other parameters, so as to adapt to different combustion equipment, with strong industrial application adaptability
14.TONY Pellet Prodcution Line Suitable Raw Materials
标题文字TONY Pellet Production line Can Use All Kinds Of Biomass Raw Materials Such As Wood Logs Wooden tray board Scrap furniture Straw, Bamboo,Grass,EFB, Corn Stalk, Wood chips,Sawdust,coconut Shell, Rice Husk, Alfalfa,Hey Straw Coffee Husk,Bagasse And So On,You Can Confirm With TONY For Professional Pellet line Design with Layout
原材料图片
原材料-成品图颗粒机+颗粒图
15.How To Choose TONY Pellet Producion Line ?
标题文字With many years of R&D, design and production experience, TONY can provide customers with diversified all kinds of pellet production line according to customer requirements,TONY can also realize personalized customization according to customer reruirements, How to order one set TONY pellet line that belongs to you? Please refer to the following professional sugsestions.TONY can always supply you the high quality products with excellent service
背景图+文
1. Pls confirm what is your raw material first? Raw material ofTONY pellet machine can be all kinds of biomass which can be burned directly.
2. Pls confirm what is the size of your raw material? If your raw material is wood log or wood pallets which size is big,then you will need wood chipper.
If your raw maeterial is wood chios then you will need the hammer mill.
3. ls your raw material wet or dried? The best raw material before pellet machine should be 6-14mm sawdust with moisure 10-15%lf your raw material is wet,then you wil also need the dryer.
4. After that, pls confirm what is the capacity do you need per hour for the finished pellets? TONY can supply pellet production line from 0.8T/Hour up to 100T/Hour.
5. Will you need the pellets cooler? The temperature after the pellet machine will be about 70-80'c,it is better to use pellets cooler to cooldown pellets from 80'℃ to 20-30'℃ for quality pellets.
6. Will you need the pellets packing machine? We have 15-50KG/Bag packing machine and also ton packing machine for your choose.
7. Will you need the auitomatic pellet production line? if you need the full automatic pellet production line,you will need stroage bin for each process whichwill add your total cost for sure.
8. Does TONY pellet line has in stock? As diferent customer has different raw materials, the ring die has to be customized according to customer needs.
9. What is the final pellets size can TONY pellet line be made?The finished pellets diamater can be 6-12mm by changing different hole size ring die,and length will be 1-6cm which can be adjustable by the cutting knife.
16.International Biomass Energy Equipment Integrated Service Provider-TONY
标题下的小字
TONY is devoted to the development of new energy-saving and environmental protection equipment with high yield and low consumption.
TONY is committed to creating the world's finest biomass pellet machinery.
TONY specializes in customized high-end precision biomass energy solutions.
多个生产线拼图
TONY Design 5-6Ton/Hour Bagasse/Sugarcane Production Line Specification
Bagasse is a by-product of the sugar making process. Bagasse is the remaining residue of sugarcane after sugar extraction. It is mainly composed of the fiber of sugarcane and is rich in fiber components .
The main uses of bagasse include:
Edible Fungi Production: Because bagasse is acidic, appropriate addition of lime gypsum can improve its alkalinity, which is suitable for the production of edible fungi .
Papermaking: About 50% of the fiber can be used to make paper, but it is necessary to remove some of the cane pulp that has no actual interweaving force .
Feeding: After proper processing, bagasse can be used as a good roughage, alleviating the shortage of feed resources and reducing feed cost .
The environmental impact of bagasse mainly depends on how it is treated. If burned directly as fuel, although it can provide energy, it will cause resource waste and environmental pollution. If used effectively, such as as feed or paper raw materials, can reduce the impact on the environment .
Countries Suitable For Setting Up Complete Bagasse/Sugarcane Pellet Plant Include
Bagasse belongs to straw plant stalks, and its calorific value is in this range .
Bagasse is a biomass energy source that, after treatment, can be burned to generate electricity or heat. A method for increasing the calorific value of bagasse combustion consists of the following steps:
The bagasse was crushed and screened to control the bagasse particles less than 3mm after crushing.
The hot air pipe is connected in a shape on both sides of the blanking pipe at the lower part of the feeder. The hot air is passed into the blanking pipe and mixed with bagasse particles. The temperature of the hot air is controlled at 300℃~350℃.
The mixed bagasse particles and hot air are sprayed into the boiler furnace through a burner .
In addition, the comprehensive utilization of bagasse also includes the following aspects:
Fuel : Bagasse can be used to produce biomass fuels such as biodiesel and biogas.
Pulp and paper : bagasse can replace some wood in the production of pulp and paper.
Biomass energy : bagasse can be fermented or gasification to produce biomass energy, such as biogas.
Composites : bagasse can be combined with other materials to produce composites and improve the properties .
Sugarcane & Bagasse
Sugarcane/Bagasse Pellets Can Be Used For Both Biomasss Fuel And Animal Feed
The main reason for using bagasse to make pellets is its environmental protection and economy. bagasse is a kind of renewable biomass resources. By making it into pellets, it can not only reduce the generation and treatment of waste, but also save energy and raw materials, reduce carbon emissions, and has high economic value .
Specific benefits of bagasse pellets include:
Environmental protection : bagasse pellet fuel can reduce greenhouse gas emissions, reduce environmental pollution .
Economy : bagasse pellet fuel cost is low, the market price is about 800 or 900 yuan per ton, can replace coal, with higher economic benefits .
Resource utilization : bagasse is a by-product, by making it into pellets, you can make full use of this resource and avoid wasting .
Can bagasse be used as feed pellets?
Bagasse can be used as feed particles after treatment, but it must be ensured that its nutrition is balanced and high safety.
Bagasse, this seemingly abandoned agricultural by-product, is gradually receiving attention in the wave of environmental protection and sustainable development. Many farmers began to think about whether bagasse can be used as animal feed, especially for poultry such as ducks, which have a large amount of food and a high demand. So, can bagasse be used as feed granules for ducks?
1. Feasibility of bagasse as feed granules
Bagasse is rich in cellulose and hemicellulose, which can be broken down and converted into energy in animals. At the same time, bagasse also contains a certain amount of minerals and vitamins, which has a certain promoting effect on the growth and health of ducks. Therefore, from a nutritional point of view, bagasse as a feed particle is feasible.
However, the high content of cellulose and hemicellulose in bagasse, if used directly as feed, may cause indigestion and nutritional imbalance in animals. Therefore, in practical applications, bagasse needs to be treated to a certain extent, such as crushing, drying, granulation, etc., in order to improve its palatability and nutritional value.
2. The nutritional value of bagasse feed granules
The treated bagasse feed granules have high nutritional value. First, the cellulose and hemicellulose in bagasse can be broken down by microorganisms in poultry and converted into energy substances such as volatile fatty acids, providing adequate energy for animals. Secondly, bagasse also contains a certain amount of protein, minerals and vitamins, which has a positive promoting effect on the growth and health of animals.
3.The potential problems of bagasse feed pellets
Although bagasse has many advantages as an animal feed pellet, there are also some potential problems. First of all, the nutrients in bagasse are relatively simple and lack key nutrients such as essential amino acids required by animals. Therefore, when using bagasse feed pellets, it is necessary to match them with other feeds to ensure the nutritional balance of animals. Secondly, the palatability of bagasse is poor, which may affect the appetite and feed intake of animals. Therefore, it is necessary to pay attention to improving its taste and flavor during processing.
In summary, bagasse can be used as animal feed particles after treatment, but it must be ensured that its nutrition is balanced and high safety. In practical applications, farmers need to carry out reasonable matching and processing according to their own conditions and the needs of animals.
The advantages of palm granules are mainly reflected in the following aspects :
Low cost and abundant supply : Palm fiber is 100% natural product, low cost and abundant supply, which makes palm pellets competitive in the market .
Environmental protection and natural decomposition : palm fiber is not harmful, can be naturally decomposed and does not damage the environment, in line with the requirements of sustainable development .
High calorific value : palm pellet fuel has a high calorific value, which can reach 5000 kcal, which is suitable for biomass energy .
Widely used : palm particles can be widely used in food, medical treatment, mining, metallurgy, petrochemical, steelmaking, tobacco, fine chemical and other industries, has a wide market demand .
High value-added products : palm shell can be processed into biomass fuel and activated carbon, especially fine processed activated carbon, the value is higher .
Technological progress : The customized granulator can directly chop and dry the empty palm fruit clusters to make biomass pellet fuel, which meets the needs of large-scale production .
In summary, the advantages of palm granules are not only reflected in its natural and environmental characteristics, but also in its high caloric value, wide application and high value-added products, while technological advances also make large-scale production possible.
The main advantages of bagasse pellets include environmental protection, economy and sustainability. bagasse pellets as a biomass fuel have many advantages, especially in terms of environmental protection and economic benefits .
Firstly, bagasse pellets have significant advantages in terms of environmental protection. Bagasse is a renewable resource derived from agricultural waste, and the use of bagasse pellets can reduce dependence on fossil fuels and reduce greenhouse gas emissions. In addition, the ash produced by bagasse pellets during the combustion process can be used as a high-quality organic fertilizer to further promote the sustainable development of agriculture .
Secondly, bagasse pellets also have economic advantages. The price of bagasse pellets is relatively low, the price of a ton of bagasse pellets is about 800 or 900 yuan, which is lower than the cost of traditional coal burning. This makes bagasse pellets competitive in the fuel market, especially today when energy costs are increasing, and bagasse pellets offer a more economical alternative .
Finally, bagasse pellets offer sustainability benefits. Sugarcane is a crop with a short growth cycle, and bagasse as its by-product is rich in sources, which can ensure long-term stable supply. This will help reduce the dependence on limited resources and promote the development of a circular economy.
Process of making bagasse pellets mainly includes the following steps :
Vrushing And Crushing : the cane is cut into filamentary and flaky cane feed into the press to form bagasse. This step is to treat the sugar cane into a form suitable for subsequent processing .
Drying : Before drying, the bagasse needs to be put into a rotating sieve to remove impurities, and then put into the drying equipment using electric thermal vibration frequency heating technology to remove the water of the bagasse, ensure that the water content is below a certain standard .
Pelletizing : The mixed bagasse is fed into the pelleting machine to press into high temperature biomass pellet fuel. This step is a key step in the formation of particles .
Cooling : high temperature biomass pellet fuel needs to be cooled to ensure its safe storage and transport .
Detection And Packaging : Finally, the quality of the cooled biomass pellet fuel is tested, and it is packed into the storage after passing the test.
Additional information :
Bagasse can also be used to make grass pellets, which are not only nutrient-rich, but also can effectively prevent diseases in the feeding process and improve the yield .
Bagasse can also be carbonized by carbonizing equipment, the production efficiency of carbonization equipment is high, can process 1-5 tons of bagasse per hour, the temperature in the furnace during the carbonization process is controlled at 600-700℃, about half an hour to complete the carbonization .
TONY Brand 5-6Ton/Hour Bagasse/Sugarcane pellet manufacturing plant can process bagasse with straw and bagassse waste materials with nails as raw materials, and solidifies them into high-density pellet fuels through pre-treatment and processing , is an ideal fuel to replace coal and oil, which can save energy and reduce emissions.Now it is widely used by those customers who has various bagasse waste raw materials.
1.Capacity: 5-6Ton/Hour
2.Raw Materials: Bagasse and Bagasse Waste.
3.Moisture:Wet type ,about 40-55%.
4.Application: Bagasse and Bagasse Waste. With Wet And Dried Type.
5.Finished Pellets Markets:Large power plants (domestic customers, as well as Japan and South Korea, mainly South Korea more), domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.
1.Project Name:Bagasse/Sugarcane Pellet Line
2.Raw Materisl: Bagasse And Bagasse Waste/Sugarcane
3.Moisture Of Raw Material: Wet Type 45-55%
4.Capacity:5-6Ton/Hour
5.Proecss:Crushing Process→Drying Process→Pelleting Process→Cooling Processs→Packing Process→Automatic Palletizer Process
6.Main Machine: TONY Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-III-160KW ,Pellets Coller,Packing Machine Automatic Palletizer And Belt Conveyors
7.Total Power: About 680KW
8.Need Area: About 600-700㎡
9.Project Country: Thailand
10.Voltage:380V,50HZ
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Project Layout For Customer |
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Project Brife Introduction: 1.Product:Bagasse/Sugarcane Pellet Line 2.Capacity:5-6T/Hour 3.TONY Brand 5-6Ton/Hour Bagasse/SugarcanePellet Line Project Process 4:Main Machine: TONY Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-III-160KW ,Pellets Coller,Packing Machine Automatic Palletizer And Belt Conveyors 5.Total Power: About 680KW 6.Need Area: About 600-700㎡ 7.Country:Thailand 8.Worker Needed:3-5Persons. 9.Water Needed: No Need For Any Water. |
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How to use TONY pellet line to proceed from bagasse/Sugarcane into pellets? It mainly contains the following steps and machines as following: 1.To Use TONY Hammer Mill To Crush bagasse Into 8-14mm Sawdust. If customer has enough Investment budget,he can also chose TONY Special cutting machine for Bagasse which will be more expensive than the hammer mill. 2.To Use TONY Single Layer Rotary Drum Dryer To Dry The 45-55% Sawdust Into 10-15% Sawdust. 3.To Use TONY Vertical Ring Die Pellet Machine To Products Pellets With φ6-8mm. 4.To Use TONY Galvanized Coller To Cool Pellets From 80-90℃ to 20-30℃. 5.To Use TONY Auto Packing Machine To Packing Pellets To 15-50KG/Bags. 6.To Use TONY Palletizer to pack the bags with pellets to save manual labour. You can contact TONY to get for more details information and quoation. |
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Following TONY Will Introduce For You For All The Necessarty Macchinery That Will Be Used For The Whole Pellet Production Line. Some machines can be custom made by customer according to different customer's detailed demand.Contact TONY for more details with quotation and layout.
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| High efficient Hammer Mill | Rotary Drum Dryer | TONY Dual Screw Storage Bin | Vertical Ring Die Sawdust Pellet Machine |
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1.Crush Baggase Into 8-14mm dust. 2.Model: TFD75-160-160KW 3.Capacity:5-6Ton/Hour/Set |
1.To Dry The 45-55% Sawdust Into 10-15% Sawdust. 2.Model: THGD2.2*24 3.Capacity:5-6Ton/Hour/Set |
1.To Stroage bagasse before pellet machine. 2.Model: TLC-5 3.Capacity:5-6Ton/Hour/Set |
1.Model: TYJ760-III-160KW*2Sets 2.Capacity:5-6Ton/Hour/2Sets 3.New 304SS Type |
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| Cooler Seperator | Auto Packing Machine | Auto Palletizer Machine |
Belt Conveyor |
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1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model:TCN-2.5 3.Capacity:5-6Ton/Hour |
1.Packing Pellets To 15-50KG/Bags. 2.Model:TAF-20 3.Capacity:5-6Ton/Hour |
1.Automatic palletizing of bagged pellets in bags. 2.Model:TMD-5 3.Capacity:5-6Ton/Hour |
1.Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*7 Sets 3.Capacity:Designed With The Whole Line |
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1.Bagasse Fine Crushing Process: A.This process is mainly TONY Hammer Mill To Crush Bagasse/Sugarcane Into 8-14mm Sawdust. B.Capacity:5-6Ton/Hour. C.TONY use high effective hammer mill TFD75-160KW-1Set for this process. Main Parts: 1).TONY High effective hammer mil. 2). 90Holes Galvanized Dust Collector. 3). Sawdust Transportation Fan Blower. 4). Cyclone With Airlock. 5).Electrical Cabinets. |
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2.Sawdust Drying Process: A.This process is mainly used to dry the sawdust from 55% to 10-15%. B.Capacity:5-6Ton/Hour. C.TONY use 1sets of 2.2*24m single layer rotary drum dryer for this process,this customer use biomass waste wood as buring raw material with hot stove 5.8*2*2m.TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer. TONY dryer use spiral tube material, which has higher heart rate and is not easy to deform. Unlike other manufacturers with iron plate splicing welding, very easy to deformation. Main Parts: 1).TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips.) 2). TONY's Wood Waste Hot Stove. 3). Fan Blower+Cyclone With Airlock. |
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3.Pelleting Process: A.This process is mainly used to To Products Pellets With φ6-8mm. B.Capacity:5-6Ton/Hour. C.The Customer Chose 2 Sets Of TONY Brand Vertical Ring Die Pellet Machine TYJ760-III-160KW With Capacity 5-6Ton/Hour. Main Parts: 1).TONY's new vertical ring die pellet machine. 2). Cycone and bags dust collectors. 3).Bearings automatic lubrication system. 4). Electrical cabinets. You can chose TONY new type SS304 pellet machine or old type MS pellet machine. |
4.Cooling Process:
A.This process is mainly used to To Cool Pellets From 80-90℃ to 20-30℃
B.The Customer Chose 1Sets Of TONY Galvanized Cooler Seperator With Capacity 5-6Ton/Hour.
Main Parts:
1）.TONY's new Galvanized Cooler Seperator With Vibrating Screen.
2）. Cycone and bags dust collectors.
3）. Fan Blower.
4）. Connect Pipes.
5.Packing Process:
A.This process is mainly used to Packing Pellets To 15-50KG/Bags.
B.The Customer Chose 1Sets Of TONY Semi-Automatic Packing Machine With 5-6Ton/Hour.
Main Parts:
1）.TONY's newTONY Semi-Automatic Packing Machine.
2）. Sew Machine,Buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference.
3）. Bags Transportation Conveyors.
4）. Feeding Inlet Silo With 1㎥.
5） .Electrical cabinets.
6.Palletizer Process:
A.This process is mainly used to Palletizing pellets in bags,which will reduce the labor, and it will effectively improve work efficiency, and realizes automated production.
B.The Customer Chose 1Sets Of TONY Automatic Palletizer Machine With 5-6Ton/Hour.
Main Parts:
1).TONY's newTONY Automatic Palletizer Machine whole set.
2).Natural bag emptying machine:Transfer by mechanical structure.
3).Climbing conveyor:Transfer the material to the transition flat belt to be coded.
4).Downshift system and capture area combination:The finished product is packed through the square roller to complete the whole package.
After the whole package is completed, it is transferred to the waiting area for grabbing.
5).Safety guardrail, pallet limit and safety testing, quantity: 1 set, Material: carbon steel, spray paint.
6).Lift empty tray motor: 4KW.
7).Roller shock transfer system for upper levelling.
8).Lower vibration feed and roller to be grabbed.
9).Tray automatic storage system。
10).Electrical cabinets.
TONY Detailed Design 3D Layout With Detailed Size For 5-6Ton/Hour Bagasse/Sugarcane Pellet Line According To Cusomer Factor Size
Bagasse can indeed make bio-pellets, as an environmentally friendly and economical biomass energy, bagasse bio-pellets show great potential in energy utilization and environmental protection.
Bagasse, this seemingly useless agricultural waste, actually contains great reuse value. In recent years, with the improvement of environmental awareness and the development of renewable energy technology, the production of bio-pellets from bagasse has become a new energy utilization method.
The production process of bagasse bio-pellets mainly includes pretreatment, crushing, compression and drying steps. First of all, the bagasse needs to be decontaminated and cleaned to ensure the purity of the raw material. The bagasse is then broken into fine particles through a crusher to facilitate subsequent compression molding. Then, the professional biomass pellet machine is used to compress the crushed bagasse into fixed shape particles, and the excess water is removed by drying equipment to improve the stability of the particles.
Bagasse bio-pellets have many advantages. First, it is a renewable resource that is widely available and inexpensive, helping to reduce energy costs. Secondly, the combustion efficiency of biological particles is high, the heat generated is more, and the pollutants generated during the combustion process are less, which is conducive to environmental protection. In addition, the storage and transportation of bagasse bio-pellets are also relatively convenient, which is suitable for energy utilization scenarios of various scales.
In the field of environmental protection energy, bagasse bio-particles have a wide range of application prospects. It can be used as fuel for biomass boilers for heating and hot water production; It can also be used as fuel for power plants, replacing traditional fossil energy generation; In addition, bio-pellets can also be used for heat supply in industrial production. With the continuous progress of technology and the reduction of cost, bagasse bio-pellets will be more and more widely used in the field of energy.
Of course, the promotion and application of bagasse bio-pellets still face some challenges. For example, it is necessary to further improve the production process and equipment to improve the quality and output of biological particles; At the same time, it is also necessary to strengthen policy guidance and market cultivation to promote the wide application of bagasse bio-pellets in the energy field.
In short, the production of bio-pellets from bagasse is an environmentally friendly and economical way of energy utilization, which has great potential and market prospects. With the increasing emphasis on renewable energy and environmental protection, it is believed that bagasse bio-pellets will play an even more important role in the future.
Bagasse/Sugarcane can be used not only for processing biomass pellets for burning heating, but also for processing animal feed. The process of processing bagasse for animal feed is different from the process of processing biomass pellets. For more details, please consult TONY for more quotes and technical parameters.
1. Advantages of bagasse feed granules
Bagasse pellets are an efficient animal feed. Compared with conventional feed, it has the following advantages:
1). Rich nutrition: bagasse feed particles are rich in protein, fat, carbohydrates and other nutrients, which can meet the growth and development needs of animals.
2) Easy storage: bagasse feed particles can be stored for a long time, not easy to deteriorate, easy to use.
3) Easy digestion: The particle size of bagasse feed particles is uniform and easy for animals to digest and absorb.
4) Easy absorption: The surface of bagasse feed particles is smooth and easy for animals to absorb.
2. Preparation method of bagasse feed granules
The production method of bagasse feed granules is relatively simple, which can be made by mixing and processing bagasse, soybean meal, wheat bran and other raw materials. The specific steps are as follows:
1). Raw material preparation: Select fresh bagasse, soybean meal, wheat bran and other raw materials, and mix them according to a certain proportion.
2) Crushing: the mixed raw materials are crushed so that they reach a certain granularity.
3) Mixing: the crushed raw materials are fully mixed to ensure the uniform distribution of various raw materials.
4). Add water: Add an appropriate amount of water to the mixed raw materials to make it have a certain humidity.
5). Pressing: Put the raw material after adding water into the press and press it into a granular shape.
6) Drying: the pressed particles are dried to achieve a certain moisture content.
7). Packaging: Pack the dried particles and store them in a dry and ventilated place.
3. Conclusion
Bagasse pellets are a kind of efficient animal feed, which has the characteristics of rich nutrition, easy storage, easy digestion and easy absorption. The production method is simple, and it can be made by mixing bagasse, soybean meal, wheat bran and other raw materials. For pigs, cattle, sheep and other animals have a good effect, worth promoting and using.
Baggasse/Sugarcane pellets: A new choice for urban biomass fuel!
1. Characteristics of sugarcane dust pellets
Pulverized sugar cane is a fuel made of cane bagasse waste, which is pressed into a cylindrical shape by a machine. Compared with traditional coal fuel, sugarcane powder has the following characteristics:
1) Green environmental protection: sugarcane powder is a kind of biomass fuel, does not contain harmful substances such as sulfur and nitrogen, will not produce harmful gases such as carbon dioxide after combustion, no pollution to the environment.
2) Energy saving and emission reduction: sugar cane powder has high calorific value and high combustion efficiency, which can effectively save energy and reduce greenhouse gas emissions such as carbon dioxide.
3) Resource utilization: sugar cane powder is a kind of waste material, through processing into pellet fuel, can realize the reuse of resources, reduce waste.
2. Advantages of sugarcane powder pellets
As a new type of biomass fuel, sugarcane powder has the following advantages:
1) Price advantage: The raw material of sugarcane powder particles comes from sugarcane bagasse waste, which has low cost and more favorable price compared with traditional coal fuel.
2) Good stability: the combustion stability of sugarcane powder particles is good, and it is not easy to produce explosion and other safety hazards.
3) Wide applicability: sugarcane powder can replace traditional coal fuel and is widely used in the combustion of urban biomass boilers or biomass power plants.
3. Application prospect of sugarcane powder in urban biomass energy field
With the continuous improvement of environmental awareness, the application of urban biomass energy is more and more extensive. As a new type of biomass fuel, sugarcane powder has the advantages of price advantage, good stability and wide applicability, and the future application prospect in the field of urban biomass energy is very broad.
In short, sugarcane powder is a kind of green environmental protection, energy saving and emission reduction, resource utilization of new biomass fuel, with price advantages, good stability, wide applicability and other advantages, the future in the field of urban biomass energy application prospects are very broad.
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