TONY Design Bagasse Pellet Production Line Specification

Sugarcane/Bagasse is a by-product of sugarcane processing. It has the characteristics of low price and large quantity. However, due to the low crude protein content of bagasse and the high cellulose and lignin content, its digestion in the rumen is inhibited. Therefore, through appropriate treatment methods, the nutritional value and feeding value of bagasse can be effectively improved. Bagasse is a by-product produced during the processing of sugar cane, and it has the characteristics of low price and large quantity. However, due to the low crude protein content of bagasse and the high cellulose and lignin content, its digestion in the rumen is inhibited. Therefore, the nutritional value and feeding value of bagasse can be effectively improved through appropriate treatment methods.

Sugarcane/Bagasse as a renewable biological resource, its comprehensive utilization can not only bring economic benefits, but also promote environmental protection and sustainable development. With the progress of science and technology and the change of market demand, the use of bagasse will be more and more diversified, and its value will be further improved

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Countries Suitable For Setting Up Complete Sugarcane/Bagasse Pellet Plant Include

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Use Of Sugarcane/Bagasse

1. Production Of Fuel Alcohol

The cellulose in bagasse can be converted to sugar, which can then be made into alcohol or feed yeast. Brazil is a world leader in this and they have developed technology that can extract 100 liters of alcohol from every ton of bagasse, significantly increasing alcohol production from sugarcane

2. As Feed

Bagasse can be processed into high protein feed by ammonia treatment. The specific practice is to mix bagasse with urea or amine, then steamed, fermented and other steps, and finally dried and ground into a fine powder, used as animal feed.

3. Used As Environmentally Friendly Materials

(1) Paper Making

Bagasse can be used as an alternative raw material for the production of paper cup base paper, fully degraded paper agricultural mulch, paper catering utensils, etc. These products are not only environmentally friendly, but also have high practicality and safety

(2) Production Of High-Density Composite Materials

The chemical composition of bagasse is similar to that of wood and can be used to produce high-density composite materials. This material has high strength, light weight, waterproof, fireproof and other characteristics, suitable for furniture, construction, packaging and other fields

1. Resource Advantages Of Bagasse For Making Pellets

(1) Renewable

Sugar cane is a crop that can be planted and harvested every year, and its production of bagasse provides a steady supply of raw materials for pellet production, which is in stark contrast to non-renewable fossil fuels such as coal and natural gas, and is a sustainable source of energy raw materials.

(2) Low Cost

Bagasse is a waste product of the sugar industry and is cheap to obtain. In the context of the growing global energy demand, the use of this low-cost raw material to make pellets can effectively reduce the cost of energy production and increase the economic benefits of energy production.

2. Environmental Benefits Of Bagasse Pellets

(1) Good Combustion Performance

Bagasse particles have high combustion efficiency and generate more heat, which can meet the needs of various energy sources such as heating, power generation and industrial boiler heating, and improve energy utilization efficiency.

(2) Less Pollution Emissions

During the combustion process, bagasse particles produce fewer pollutants, such as relatively low greenhouse gas emissions, which helps to reduce environmental pollution, meet environmental protection requirements, and have positive significance for alleviating environmental problems such as global warming.

3. Advantages Of Physical And Chemical Characteristics Of Bagasse Pellets

(1) Suitable Composition

Bagasse contains a lot of cellulose, hemicellulose, and a certain amount of lignin. Under the action of pressure and temperature in the biomass pellet machine, lignin can play the role of binder, which is conducive to extruding bagasse into particles.

4. Convenience Of Application Of Bagasse Pellets

(1) Convenient Storage

After bagasse is made into pellets, the form is regular, the volume is small, and it is easy to store, and it can be stored in a large amount in a relatively small space, which is suitable for different scale energy storage needs.

(2) Convenient Transportation

The regular particle shape makes it not easy to be scattered and damaged during transportation, and it can be easily transferred through various modes of transportation, which is conducive to its promotion and application to energy use scenarios in different regions.

1. High Return On Investment

The production of biomass pellets from bagasse has a high return on investment. Due to the low cost of raw materials, small equipment investment and simple operation, the cost of the entire production process is low, thus improving the return on investment.

2. Wide Range Of Applications

Bagasse particles have a wide range of applications, can be used in heating, domestic stoves, hot water boilers, industrial boilers, biomass power plants, etc., instead of firewood, coal, fuel oil and other traditional energy. This includes not only household use, but also industrial and commercial sectors to meet the energy needs of different scenarios.

3. Environmental Benefits

Bagasse pellets are good for the environment and are a carbon-neutral form of energy. During growth, sugar cane absorbs roughly the same amount of carbon dioxide as it releases when burned, without increasing the concentration of carbon dioxide in the atmosphere. In addition, bagasse particles do not release other air pollution gases after combustion, and the ash after combustion can also be used as an organic fertilizer, so it is considered a clean and sustainable biomass energy.

4. Renewable

Compared with fossil fuels such as coal and natural gas, bagasse pellets are a renewable resource. Since sugar cane is grown every year, we have continuous access to bagasse as a raw material, thus ensuring a continuous supply of biomass pellets.

5. Turn Waste Into Treasure

In the context of global energy shortages, bagasse pellets are representative of turning "waste" into wealth. By converting bagasse into biomass pellets, not only can sugarcane resources be fully utilized, but also farmers' income can be increased. For example, a typical sugar mill could either process bagasse to meet all its energy needs or turn it into pellets for sale, creating additional economic benefits.

1. Advantages Of Bagasse Biomass Pellets As Fuel

(1) Clean And Environmental Protection: Burning smokeless and tasteless, clean and environmental protection, its sulfur content, ash, nitrogen content, etc., far lower than coal, oil, zero carbon dioxide emissions, is an environmentally friendly clean energy

(2) Low Cost: High calorific value, the use of cost is much lower than oil energy, is the country vigorously advocated oil replacement clean energy, there is a broad market space

(3) The Density Increases And The Storage And Transportation Is Convenient: The particle fuel after molding is small in volume, large in ratio and large in density, which is easy to process, convert, store, transport and continuous us3.

(4) High Efficiency And Energy Saving: High volatile content, high carbon activity, ash content is only 1/20 of coal, waste heat in ash residue bottom, combustion rate can reach more than 98%

(5) Wide Application And Strong Applicability: Granular fuel can be widely used in industrial and agricultural production, power generation, heating and heating, boiler burning, cooking, unit family are applicable

2.Advantages Of Bagasse Biomass Pellets As Feed

(1) Improve The Palatability Of Feed

Through fermentation treatment, bagasse biomass particles will emit a special sour, wine flavor, which makes cattle and sheep and other livestock like to eat.

(2) Low Cost, Long Storage Time

Bagasse is cheap and can be obtained in large quantities, so the use of bagasse biomass pellets as feed can greatly reduce feed costs. Fermented bagasse feed can be stored for up to a year if it is kept according to the correct operation methods.

(3) Improve Nutritional Value

Bagasse is rich in cellulose, lignin, etc., which is suitable for ruminants such as cattle and sheep. Through probiotic fermentation, cellulose and other substances can be softened and decomposed, and the utilization and absorption rate of protein and monosaccharides in bagasse feed can be increased. At the same time, the added energy feed, such as corn flour, also enriched the nutritional content of bagasse feed, making its nutritional value higher

(4) Cleaner And Safer.

Through the use of specific feed starter, a large number of beneficial bacteria can be used to phagocytose and inhibit harmful bacteria, so as to achieve the effect of biological sterilization, making the bagasse feed cleaner, hygienic and safe.

The production of Sugarcane/Bagasse biomass pellets is a process involving many steps, including crushing, drying,Pelletizing and other key links. Here is the process:

Step 1: Crushing

The sugar cane is broken into fine filaments and flakes by a crusher to facilitate subsequent compression molding. The purpose of crushing is to reduce the size of bagasse and increase its surface area, thereby improving the effect of compression molding.

Step 2: Drying

The removal of excess water from bagasse by drying equipment usually requires the water content of bagasse to be reduced to about 10-15%.

Step 3.:Pelletizing

The professional biomass pellet machine is used to compress the dried bagasse into fixed shape particles. In this process, the lignin in the bagasse acts as a binder under high temperature and pressure, allowing the particles to maintain a stable form.

Step 4: Cooling

Particle coolers can save floor space and processing time, and cooled particles are more convenient for packaging and transportation.

Step 5: Packing

The packaged products can be easily stored and transported to meet the needs of different users.

TONY brand sugarcane/bagasse pellet manufacturing plant can be with sugarcane/bagasse as raw materials, after pretreatment and processing solidified into high-density pellet fuel, which is an ideal fuel to replace coal and oil, and has the role of energy saving and emission reduction. At present, it has been widely used in countries.

1. Capacity: Our equipment production capacity is 0.8 tons/hour-100 tons/hour, and the Sugarcane/Bagasse pellet line customizes according to the actual production needs of customers

2. Raw Materials: Sugarcane/Bagasse

3. Humidity: Dry and wet materials can be used, wet materials need to be equipped with a dryer, in order to meet the requirements of the pellet machine

4. Uses: Sugarcane/Bagasse

5. Suitable For Customers: Green energy companies, large farms, private growers and other customers with advantages in straw raw materials.

6. Finished Pellet Market: Large power plants , home heating, industrial heating, combustion heating, heating, boiler room, school canteen

1.Project Name: Sugarcane/Bagasse Pellet Line

2.Raw Materisl: Sugarcane/Bagasse

3.Moisture Of Raw Material: Wet Type 45-55% 

4.Capacity: Our equipment production capacity is 0.8 tons/hour-100 tons/hour, and the biomass pellet line customizes according to the actual production needs of customers

5. Raw materials: Sugarcane/Bagasse

6.Process: Fine Crushing Process→Drying Process→Pelleting Process→Cooling Process→Packing Process→Palletizing process→Wrapping process 

7.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine,Pellets Cooler,Packing Machine,Palletize, Wrapping Machine And Belt Conveyors

8.Total Power: Based on all selected equipment models,according to all the equipment models selected, different models have different power

9.Need Area: Based on all selected equipment models,according to all the selected equipment models, different models of equipment sizes are different

10.Project Country: Can be used in any country

11.Voltage:The voltage standard of the country in which the equipment is used

How to use TONY pellet line to proceed from Sugarcane/Bagasse into pellets?

It mainly contains the following steps and machines as following:

1.To Use TONY Hammer Mill To Crush bagasse Into 8-14mm Sawdust. If customer has enough Investment budget,he can also chose TONY Special cutting machine which will be more expensive than the hammer mill.

2.To Use TONYRotary Drum Dryer To Dry The 45-55% Sawdust Into 10-15% Sawdust.

3.To Use TONY Vertical Ring Die Pellet Machine To Products Pellets With φ6-8mm.

4.To Use TONY Galvanized Cooler To Cool Pellets From 80-90℃ to 20-30℃.

5.To Use TONYPacking Machine To Packing Pellets To 15-50KG/Bags. 

6.To Use TONY Palletizer To Palletizing 15-50Kg/Bags.

7.To Use TONY Wrapping Machine ToWrapping PalletizedBiomass Pellet

You can contact TONY to get for more details information and quotation.

TONY Can Supply You All The Products As Above With Competitive Price And Excellent Quality.

Following TONY Will Introduce For You For All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some machines can be custom made by customer according to different customer's detailed demand.Contact TONY for more details with quotation and layout.

Hammer Mill	Rotary Drum Dryer	Vertical Ring Die Sawdust Pellet Machine	Galvanised Cooler Separator
1.Crush 30-40mm Palm Fiber Into 8-14mm Palm Dust. 2.Models Can Be Selected Or Customized According To Production Needs	1.To Dry The 45-55% Palm Dust Into 10-15% Palm dust. 3.Models Can Be Selected Or Customized According To Production Needs	1.To Press The Palm Sawdust Into Pellets 2.New 304SS Type 3.Models Can Be Selected Or Customized According To Production Needs	1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Models Can Be Selected Or Customized According To Production Needs
Packing Machine	Palletizer	Wrapping Machine	Belt Conveyor
1. You Can Choose Semi-Automatic Or Automatic Packaging Machine To Pack Pellets Into 15-50kg/ Bag 2. You Can Also Choose To Pack The Pellets Into 1 Ton/Bag	1.To Palletize bagged pellets 2.You Can Choose High Level Palletizer Or Column Palletizer According To Your Needs	1.To Wrappe film palletized bag pellets 2. Wrapping Machine Can Be Equipped With Weighing System	1.Transport Sawdust,Pellets. 2.Width and Quantity:Customized according to the actual process

1.Fine Crushing Process A. The process is mainly used to crush sugarcane bagasse into 8-14mm sawdust. B. There are three types of Fine Crushing Equipment, Multifunctional Hammer Mill. Effective Hammer Mill and Dual Shaft Hammer Mill can be selected according to the actual situation. Main parts: (1). TONY Fine Crushing Equipment (2). Galvanized Dust Collector. (3). Sawdust Conveying Fan. (4). Cyclone With Airlock. (5). Electrical Cabinet.

Multifunctional Hammer Mill	Effective Hammer Mill	Dual Shaft Hammer Mil
1. Direct motor transmission, one motor, one spindle. 2. The feed port is on the side of the machine, suitable for the raw materials that are difficult to feed. 3. A piece of mesh screen 4. Spindle single direction rotation, limited output and crushing efficiency.	1. Direct motor transmission, one motor, one spindle. 2. The feed port is on the upper side of the machine, suitable for raw materials that are easy to feed. 3. Two screens 4. The spindle can rotate in the opposite direction, and the output and crushing efficiency are higher.	1. Direct motor transmission, two motors, two spindles. 2. The feed port is on the upper side of the machine, suitable for raw materials that are easy to feed. 3. Two screens 4. The same type of efficient crusher has a higher output than a single shaft.

2.Dust Removal Of Fine Crushing Process

There are two kinds of dust removal equipment available:

Option 1: Bag Dust Collector

Option 2: Galvanized Pulsed Dust Collector

Please contact TONY for specific parameters and prices

Bag Dust Collector	Galvanized Pulsed Dust Collector
1. Filter bags are used to filter and capture dust in the gas. 2. The structure is relatively complex, mainly composed of filter bag, ash cleaning system, intake pipe, outlet pipe, etc. 3. It is suitable for occasions with low dust concentration, such as chemical, food, medicine and other industries 4. High dust removal efficiency, high filtration accuracy, low noise 5. Maintenance is relatively complex, and it is necessary to regularly clean the dust on the surface of the filter bag and clean the dust of the filter bag	1. Dust removal equipment for cleaning filter bags with pulse injection. 2. The structure is relatively simple, mainly composed of filter bag, pulse injection system, ash hopper, etc. 3. It is suitable for occasions with high dust concentration, such as cement, mining, metallurgy and other industries. 4. High dust removal efficiency, good cleaning effect, easy maintenance and so on. 5. Maintenance is relatively simple, only need to clean the dust in the ash hopper regularly. If the filter bag is damaged, it can be replaced separately, without the need to replace the entire dust collector

3.Storage Of Wet Bagasse

(1)How to store the 8-14mm wet bagasse?

Option 1: The user can choose to pile the wet sawdust on the ground.

Option 2: The user can also choose to put the wet sawdustinto the stock bin.

(2)What's the difference between stacking on the ground and storing in a stock bin?

Pile On The Ground	The Bagasse Are Stored In The Stock Bin
Advantages: No need for customers to buy silo equipment, saving investment and reducing costs Disadvantage: Occupy workshop area Obstructing the traffic of the workshop, affecting people and vehicles to move around Dust flying affects the environment of production workshop More manual handling of materials is required	Advantages: Large storage capacity, save workshop area Closed storage, reduce dust, improve the cleanliness of the workshop environment Better automation and labor saving Closed storage to avoid the impact of the external environment on the material Disadvantage: Customers need to buy silos and increase investment

(3)There are two types of Silo: Bagasse Storage Bin and Large Hydraulic Storage Silo. 

Please contact TONY for specific parameters and prices

Bagasse Storage Bin	Large Hydraulic Storage Silo
1.Capacity: 5-30m³, If the capacity is expanded, it is easy to block or stick the material. 2.The material is ordinary iron plate, compared with galvanized materials, corrosion resistance is lower. 3.Mainly for screw control, the material is pushed to the specified position through the rotation of the spiral blade. 4. Advantages: Simple structure, easy to maintain, suitable for conveying powder, granular and small block materials. 5. Disadvantages: The conveying distance is limited, and the conveying effect is poor for the material with large viscosity.	1. Capacity: 40-300m³, If the capacity is expanded, there will be no clogging. 2. The material is galvanized and corrosion-resistant. 3. Mainly for hydraulic system control, The hydraulic system can precisely control the conveying amount and conveying speed of the material. 4. Advantages: Good sealing, can effectively prevent dust and pollution of materials; The bottom adopts the power to push the material, which can effectively prevent the phenomenon of material bridging; Suitable for conveying a variety of powder, granular and small block materials, especially stickier materials. 5. Disadvantages: Complex structure and high maintenance cost.

1.Wet Bagasse Drying Process A. This process is mainly used to dry the wet sawdust from 45%- 55% to 10-15%. B. Capacity:According to raw material humidity and production requirements C. According to the actual production process, you can choose to use Single-Layer Rotary Drum Dryer,Double-Layer Rotary Drum Dryer,Three-Layer Rotary Drum Dryer It is necessary to provide heat source for Rotary Drum Dryer with Biomass Hot Stove. Waste wood, waste straw and Biomass particles can be used as fuel for Hot Blast Stove. The models of Biomass Hot Stove are different and can also be customized Main Parts: (1). TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips.) (2). TONY's Hot Stove. (3). Fan Blower+Cyclone With Airlock.

Single-Layer Rotary Drum Dryer	Double-Layer Rotary Drum Dryer	Three-Layer Rotary Drum Dryer
1. Structure: Only one drying layer. 2. Applicable materials: Usually used for drying light materials, such as sawdust, wood chipping, bean residue, cow dung, coal slime, etc. 3. Advantages: Simple structure, low cost, easy operation and maintenance. 4. Disadvantages: The drying efficiency is relatively low, which is suitable for scenes with small scale or low drying efficiency requirements.	1. Structure: There are two drying layers, usually two concentric cylinders of different diameters. 2. Applicable materials: Suitable for drying granular materials with a certain humidity and particle size range, such as river sand, wood chips, sawdust, etc. 3. Advantages: Compared with single-layer dryer, it has higher thermal efficiency, faster drying speed and smaller footprint. 4. Disadvantages: The structure is complex, the cost is high, and the operation and maintenance are relatively complex.	1. Structure: There are three drying layers, usually three concentric cylinders of different diameters. 2. Suitable materials: Suitable for drying materials that require higher thermal efficiency and faster drying speed, such as slag, clay, pulverized coal, etc. 4. Advantages: The highest thermal efficiency, the fastest drying speed, can handle larger scale material drying. 5. Disadvantages: The most complex structure, the highest cost, the most complex operation and maintenance.

2.Dust Removal Of Drying Process

There are four kinds of dust removal equipment available:

Option 1: Bag Dust Collector

Option 2: Galvanized Pulsed Dust Collector

Option 3: Water Spray Dust Removal

Option 4: Wet Electrostatic Precipitator

Please contact TONY for specific parameters and prices.

Bag Dust Collector	Galvanized Pulsed Dust Collector	Water Spray Dust Removal	Wet Electrostatic Precipitator
1. Filter bags are used to filter and capture dust in the gas. 2. The structure is relatively complex, mainly composed of filter bag, ash cleaning system, intake pipe, outlet pipe, etc. 3. It is suitable for occasions with low dust concentration, such as chemical, food, medicine and other industries. 4. High dust removal efficiency, high filtration accuracy, low noise. 5. Maintenance is relatively complex, and it is necessary to regularly clean the dust on the surface of the filter bag and clean the dust of the filter bag.	1. Dust removal equipment for cleaning filter bags with pulse injection. 2. The structure is relatively simple, mainly composed of filter bag, pulse injection system, ash hopper, etc. 3. It is suitable for occasions with high dust concentration, such as cement, mining, metallurgy and other industries. 4. High dust removal efficiency, good cleaning effect, easy maintenance and so on. 5. Maintenance is relatively simple, only need to clean the dust in the ash hopper regularly. If the filter bag is damaged, it can be replaced separately, without the need to replace the entire dust collector	1. The water film caused by a certain method on the inner wall of the dust collector or other special components is used to impact the dust, so that the dust is captured by the water film and the gas is purified. 2. Often used to deal with gas containing high humidity and sticky dust, suitable for boiler, chemical, spray paint, spray glaze, pigment and other industries. 3. Simple structure, small metal consumption, small water consumption. 4. It has higher dust removal efficiency for dust particles with larger particle size. 5. It is high and difficult to arrange. There may be water phenomenon in actual operation.	1. The dust and liquid droplets in the flue gas are adsorbed to the surface of the anode and cathode using electric field load, and cleaned with water spray. 2. It usually used to deal with gas containing fine particles, which is suitable for boiler, chemical industry, waste incineration and other industries. 3. The dust removal efficiency of fine particles is high, up to 98%~99%. 4. It can remove some gaseous pollutants at the same time. 5. The structure is more complex, and the investment and operation cost are higher. Regular cleaning and maintenance is required.

3.Storage Of Dried Bagasse

(1) How to store the 8-14mm dried bagasse?

Option 1:The user can choose to pile the dried bagasse on the ground.

Option 2 : The user can also choose to put the dried bagasse into the stock bin.

(2)What's the difference between stacking on the ground and storing in a stock bin?

Pile On The Ground	The Bagasse Are Stored In The Stock Bin
Advantages: No need for customers to buy silo equipment, saving investment and reducing costs Disadvantage: Occupy workshop area Obstructing the traffic of the workshop, affecting people and vehicles to move around Dust flying affects the environment of production workshop More manual handling of materials is required	Advantages: Large storage capacity, save workshop area Closed storage, reduce dust, improve the cleanliness of the workshop environment Better automation and labor saving Closed storage to avoid the impact of the external environment on the material Disadvantage: Customers need to buy silos and increase investment

(3)There are two types of Silo: Bagasse Storage Bin and Large Hydraulic Storage Silo. Please contact TONY for specific parameters and prices

Bagasse Storage Bin	Large Hydraulic Storage Silo
1.Capacity :5-30m³,If the capacity is expanded, it is easy to block or stick the material 2.The material is ordinary iron plate，compared with galvanized materials, corrosion resistance is lower 3.Mainly for screw control,the material is pushed to the specified position through the rotation of the spiral blade 4. Advantages: simple structure, easy to maintain, suitable for conveying powder, granular and small block materials. 5. Disadvantages: The conveying distance is limited, and the conveying effect is poor for the material with large viscosity.	1.Capacity :40-300m³,If the capacity is expanded, there will be no clogging 2.The material is galvanized and corrosion-resistant 3.Mainly for hydraulic system control,The hydraulic system can precisely control the conveying amount and conveying speed of the material. 4.Advantages: good sealing, can effectively prevent dust and pollution of materials; The bottom adopts the power to push the material, which can effectively prevent the phenomenon of material bridging; Suitable for conveying a variety of powder, granular and small block materials, especially stickier materials. 5.Disadvantages: Complex structure and high maintenance cost.

1.Pelleting Process: A. This process is mainly used to product pellets with φ6-8mm. B. Biggest Capacity: The model of biomass pellet machine is different, the production capacity is different, the production capacity of a single pellet machine ranges from 0.8 tons/hour to 5 tons/hour, multiple pellet machines work together, the production capacity can reach up to 100 tons/hour Main Parts: (1). TONY's New Vertical Ring Die Pellet Machine. (2). Cyclone And Bags Dust Collectors. (3). Bearings Automatic Lubrication System. (4). Electrical Cabinets. You can choose TONY new type SS304 pellet machine or old type MS pellet machine.

2.Dust Removal Of Pelletizing Process

There are two kinds of dust removal equipment available:

Option 1: Bag Dust Collector

Option 2: Galvanized Pulsed Dust Collector

Please contact TONY for specific parameters and prices

Bag Dust Collector	Galvanized Pulsed Dust Collector
1. Filter bags are used to filter and capture dust in the gas. 2. The structure is relatively complex, mainly composed of filter bag, ash cleaning system, intake pipe, outlet pipe, etc. 3. It is suitable for occasions with low dust concentration, such as chemical, food, medicine and other industries 4. High dust removal efficiency, high filtration accuracy, low noise 5. Maintenance is relatively complex, and it is necessary to regularly clean the dust on the surface of the filter bag and clean the dust of the filter bag	1. Dust removal equipment for cleaning filter bags with pulse injection. 2. The structure is relatively simple, mainly composed of filter bag, pulse injection system, ash hopper, etc. 3. It is suitable for occasions with high dust concentration, such as cement, mining, metallurgy and other industries. 4. High dust removal efficiency, good cleaning effect, easy maintenance and so on. 5. Maintenance is relatively simple, only need to clean the dust in the ash hopper regularly. If the filter bag is damaged, it can be replaced separately, without the need to replace the entire dust collector

3.The way of bagasse enteringpellet machine

(1)There are two ways for bagasse to enter the biomass pellet machine.

Option 1:Use the belt to transfer the bagasse directly into the pellet machine

Option 2:Add the silo on the side ofbiomass pellet machine and bagasset enter the biomass pellet machine from the silo

Please contact TONY for details and prices

(2)What is the difference between belt transmission and adding a bin to the pellet machine?

A.The use scenarios of the two methods are different.

The use of belt to directly transfer the sawdust to the biomass pellet machine inside, suitable for the number of pellet machines, biomass pellet production line 1-2 pellet machine, if the biomass pellet production line production capacity is large, the need for multiple biomass pellet machine work, you need to add silo above the pellet machine.

B.The advantage of adding silo above the pellet machine is greater.

In the pellet machine above the bunker, the sawdust into the biomass pellet machine from the bunker, one can save the feed belt, the second can save the site, the third is the operation of personnel is relatively simple.

Which method to use depends on the specific situation

(3)There are two kinds of Silo on the biomass pellet machine, Screw Cycling Silo and Galvanized Hydraulic Silo

Please contact TONY for specific parameters and prices

Screw Cycling Silo	Galvanized Hydraulic Silo
1. It is composed of a large bunker and a screw conveyor (skein) inside. The silo is used to store the material, while the screw conveyor is used to transport the material from the bottom of the silo to other places. 2. Push the material along the direction of the spiral axis through the rotation of the spiral blade. Materials are usually stored open in the warehouse. 3. Relatively simple structure and easy maintenance. 4. Suitable for conveying most dry bulk materials. 5. Materials are stored open in the warehouse and may be affected by environmental factors, such as dust, humidity, etc. 6. In some cases, there may be a problem of material bridging (that is, material forming an arch in the bin and obstructing the flow of material). 7. The use of general iron plate material processing, compared with galvanized material, corrosion resistance is slightly poor.	1. It is usually composed of gantry frame, sliding main beam, moving plucking wing, fixed plucking wing, hydraulic cylinder, hydraulic station, Hank dragon discharge and silo body. The hydraulic system is used to drive the movement of the various components. 2. The expansion and expansion of the hydraulic cylinder is controlled by the hydraulic system to push the material from the warehouse to the discharge port. The discharge port is usually connected with a winch conveyor to further transport the material. 3. Materials are sealed in the warehouse to avoid the impact of environmental factors. 4. The bottom adopts the power to push the material, which effectively prevents the phenomenon of material bridging. 5. Galvanized material, corrosion resistance, durable 6. The structure is more complex and the maintenance is relatively difficult. 7. The cost is relatively high, because the hydraulic system needs to be equipped.

1.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃ 

Main Parts: 

(1). TONY's new Galvanized Cooler Separator With Vibrating Screen.

(2). Cyclone And Bags Dust Collectors.

(3). Fan Blower.

(4). Connect Pipes.

2.Dust Removal Of Cooling Process：

There are two kinds of dust removal equipment available.

Option 1: Bag Dust Collector

Option 2: Galvanized Pulsed Dust Collector

Please contact TONY for specific parameters and prices.

Bag Dust Collector	Galvanized Pulsed Dust Collector
1. Filter bags are used to filter and capture dust in the gas. 2. The structure is relatively complex, mainly composed of filter bag, ash cleaning system, intake pipe, outlet pipe, etc. 3. It is suitable for occasions with low dust concentration, such as chemical, food, medicine and other industries 4. High dust removal efficiency, high filtration accuracy, low noise 5. Maintenance is relatively complex, and it is necessary to regularly clean the dust on the surface of the filter bag and clean the dust of the filter bag	1. Dust removal equipment for cleaning filter bags with pulse injection. 2. The structure is relatively simple, mainly composed of filter bag, pulse injection system, ash hopper, etc. 3. It is suitable for occasions with high dust concentration, such as cement, mining, metallurgy and other industries. 4. High dust removal efficiency, good cleaning effect, easy maintenance and so on. 5. Maintenance is relatively simple, only need to clean the dust in the ash hopper regularly. If the filter bag is damaged, it can be replaced separately, without the need to replace the entire dust collector

1.Packing Process:

A.This process is mainly used to pack pellets.

B.The main equipment: Semi-automatic Packing, Machine Automatic Packing Machine, Ton Packing Machine, High Level Palletizer, Column Palletizer, Wrapping Machine

Semi-Automatic Packing Machine	Automatic Packing Machine	Ton Packing Machine
1. Packing Pellets To 15-50kg/bags 2. Manual assistance is required to complete some operations, such as bagging. 3. Production efficiency: Compared with the automatic packaging machine, the production efficiency of the semi-automatic packaging machine is lower, but it is still higher than the complete manual operation. 4. Cost: Usually the price is relatively close to the people, suitable for small enterprises with limited budgets. 5. Flexibility: Due to the need for manual intervention, semi-automatic packaging machines have a certain degree of flexibility when dealing with products of different specifications and shapes. 6. Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen	1. Packing Pellets To 15-50kg/bags 2. All steps from feeding, metering, bagging to sealing are automatically completed by the machine. 3. Production efficiency: The production efficiency is significantly higher than the semi-automatic packaging machine, which can greatly reduce labor costs. 4. Cost: The price is higher, but the investment can be recovered in the long run by improving efficiency and reducing labor costs. 5. Accuracy and consistency: It can provide high-precision packaging to ensure that the weight of each bag of products is consistent. 6. Sew Machine,Buyer Can Also Chose Hot Seal Machine For Chosen	1. Packing Pellets To 1Ton/bags 2. Packaging capacity: Specially used for large bag (ton bag) packaging, usually used for packaging bulk materials. 3. Degree of automation: Most tonnage charter machines have a high degree of automation, which can automatically complete a series of operations such as loading, metering, bagging and so on. 4. Special functions: Usually equipped with dust removal system, dust prevention device, etc., to ensure safety and environmental protection. 5.Suitable for applications requiring efficient, high-volume packaging with special requirements for packaging capacity and safety

2.Palletizing Machine：

It is a kind of high-efficiency palletizing equipment with high degree of automation and good integration. The palletizer groups the bags according to the predetermined way, and then puts the whole layer of bags on the tray layer by layer. Usually used as a follow-up equipment to the packaging line to improve production capacity and transfer capacity, TONY has two types of column palletizer and high palletizer to choose from, you can contact TONY for more product details and price differences

High Level Palletizer	Column Palletizer
1. Gantry type structure, the entire mechanical system is located above the production line, through horizontal and vertical movement to move items from the production line to the pallet. The structure of the high palletizer makes it suitable for efficient palletizing at the end of the production line. 2. Mainly used in packaging bag palletizing production line, such as feed, fertilizer, flour, cement and other industries. The high palletizer can realize efficient packaging bag palletizing, and the palletizing shape is neat and beautiful. 3. High degree of automation, can achieve automatic flattening, automatic bag, automatic stratification and other functions. 4. Installation requires large space and is usually fixed at the end of the production line. The operation of the high palletizer requires professional technical personnel to maintain and operate. 5. The cost of use is low and maintenance is relatively simple, but in some cases a higher initial investment may be required.	1. With a vertical column, the robot arm moves up and down the column, and can rotate or move on the horizontal plane at the same time. This design allows the post palletizer to have high stability and accuracy when handling heavy and large items. 2. It is suitable for high-speed and stable palletizing of large and heavy goods, which is commonly used in chemical industry, building materials and other industries. Due to its stable structure, it can ensure the accuracy and quality of palletizing when handling heavy items. 3. It has high flexibility and adaptability, and can adapt to items of different sizes and shapes by adjusting parameters. Its intelligent design makes it possible to handle many types of items. 4. The installation is relatively flexible and can adapt to different production line layouts. Due to its compact structure and relatively small occupation space, it is suitable for the use of small production workshops. 5. The initial investment is high, but in the long run, due to its stability and efficiency, the overall operating cost can be reduced.

3. Wrapping Machine：

Wrapping machine the use of stretch film (also called winding film) as consumables, and pallet baler, pallet wrapping machine and other titles. People's requirements for logistics efficiency continue to improve, in order to reduce labor, save packaging costs, to achieve economical handling and the emergence of a packaging machine. It has gradually become a necessary packaging machine for large enterprises, especially export-oriented enterprises

The Characteristics Of The Wrapping Machine 1. Various Operation Modes: Including manual operation and automatic operation of two modes, can be changed at any time 2. Automatic Sensing Function: Automatic sensing cargo height, equipped with top pressing device 3. Versatility: Suitable for single or multiple cylindrical combination packaging requirements and general packaging 4. Control Panel Is Convenient: Touch control panel, fool type and intelligent control design, easy operation 5.Parameters Can Be Adjusted: Winding specifications, winding film lifting speed, tightness can be adjusted at any time, convenient and rapid 6.Smooth Operation: Slow start, slow stop, fixed stop 7.Automatic Film Breaking: When the packaging is completed, the film will be automatically pulled and broken without cutting knife 8.Easy Maintenance: Easy parts replacement, low failure 9.Safety Guarantee: With self-protection switch device and emergency safety shutdown device, electromagnetic pre-drawing device, different from the general mechanical, safer for operators

4.Large Pellets Silo:

After processing the biomass pellets, the customer has no need for bagging and packaging, and can choose to store the biomass pellets in the Large Pellets Silo. When there is an order for biomass particles, it can be directly transported from the particle bin to the vehicle or container.

TONY Large Pellets/Grain Silo Advantages 1. Cost: TONY Large Pellets/Grain Silo light weight, less consumables, so reduce the basic cost. 2. Standardization : TONY Large Pellets/Grain Silo standardization degree is high, can be made into standard parts according to domestic materials, so as to achieve standardization, general serialization production, arbitrary combination into a variety of warehouse types required by users. 3. Installation: TONY Large Pellets/Grain Silo is simple and fast, all steel bin components, are bolted connection, fast installation, short construction period. 4. Storage: TONY Large Pellets/Grain Silo is easy to achieve automation, steel silo has supporting equipment, can be configured according to the use of requirements into the warehouse, out of the warehouse, ventilation, drying, temperature measurement, measuring full and other equipment, to achieve the purpose of safe grain storage. 5. Disassembly: TONY Large Pellets/Grain Silo simple disassembly, easy maintenance, local board damage can be replaced. 6. Life: TONY Large Pellets/Grain Silo low cost, suitable service life. Generally, it is only 35% to 50% of the reinforced cement warehouse, and the service life can reach more than 30 years.

1.Raw Material Basis Of The Project

Sugarcane/bagasse is the waste produced in the sugarcane sugar making process, which is rich in cellulose, hemicellulose and lignin. The dry matter content of bagasse is high, accounting for 90%-92%, of which cellulose 42%-50%, hemicellulose 25%-30%, lignin 20%-25%, which makes it an ideal raw material for the production of biomass pellets 

2. Meaning Of The Project

(1) Environmental Significance

Waste Reduction: Reuse of bagasse that would otherwise have been discarded or incinerated reduces environmental pollution from agricultural waste.

Reduce Carbon Emissions: As a renewable biomass energy, its carbon dioxide emissions in the combustion process is much less than traditional fossil energy, helping to alleviate the pressure brought by climate change.

(2) Economic Significance

Low Cost: bagasse sources are wide and the price is relatively low, which can reduce the production cost of biomass pellets.

Create Economic Benefits: The development of new projects can drive the development of related industries, such as raw material collection, processing equipment manufacturing, pellet sales and other links, create jobs and bring economic benefits.

Advantages of Bagasse biomass pellets:

1. High Combustion Efficiency

The pellets made from sugarcane/bagasse have higher combustion efficiency and can generate more heat during combustion. This makes it play a better role in various scenarios that require heat supply, such as heating, hot water production, industrial boiler heating, etc., and can effectively meet energy needs

2. Less Pollutant Emission

(1) Greenhouse Gas Emissions

Sugar cane absorbs carbon dioxide during growth, and the carbon dioxide released by burning bagasse pellets can be regarded as a cycle of carbon dioxide absorption during the growth of sugar cane, helping to reduce net greenhouse gas emissions and have a positive significance for mitigating climate change

(2) Other Pollutants

Compared with traditional fuels such as coal, other pollutants produced during the combustion of sugarcane/bagasse pellets, such as sulfides and nitrogen oxides, are also relatively less, which is conducive to environmental protection and the improvement of air quality

3. Storage And Transportation Advantages

(1) Convenient Storage

Sugarcane/Bagasse have good stability and are easy to store for a long time. It is not as susceptible to moisture, deterioration or occupy a lot of space as some bulk agricultural waste, and can better maintain its quality and energy content during storage, and can flexibly arrange inventory and use plans according to demand

(2) Convenient Transportation

After compression molding, sugarcane/bagasse pellets have high density and relatively small volume, which makes them reduce the occupation of transportation space in the transportation process, improve transportation efficiency, reduce transportation costs, and facilitate the deployment and use between different regions, which is suitable for various scales of energy utilization scenarios

1. Prospects For Energy Demand And Substitution

(1) The Substitution Trend Of Traditional Energy Sources

On a global scale, traditional energy sources such as coal are at risk of depletion, and the combustion process releases large amounts of pollutants, including greenhouse gases such as carbon dioxide. As a renewable energy source, bagasse biomass pellets can be used to replace traditional fossil fuels. The biomass pellets made from bagasse after processing have good combustion performance, and can be used as fuel for heating, power generation and other fields to meet some energy needs, which conforms to the development trend of replacing non-renewable energy with renewable resources, and has a broad market space to fill the vacancy caused by the gradual reduction of traditional energy

(2) The Demand For Energy Structure Adjustment

With the attention of countries to environmental protection, the energy structure is constantly adjusting, with the goal of increasing the proportion of renewable energy in the energy consumption structure. Biomass energy is an important part of renewable energy, and sugarcane/bagasse biomass pellet projects can benefit from this transformation of energy mix. Many countries and regions have introduced relevant policies to encourage the development of biomass energy, which provides policy support and development opportunities for bagasse biomass pellet projects.

2. The Prospect Of Environmental Benefits

(1) Reduce Pollution Emissions

The pollutants produced by sugarcane/bagasse biomass pellets during combustion are significantly reduced compared with traditional coal and other fuels. It is a low-carbon, environmentally friendly energy source that releases relatively little carbon dioxide when burned, and basically does not contain harmful substances such as sulfur. This helps to reduce air pollution and improve environmental quality, in line with the high requirements for environmental protection in modern society, and its market demand is expected to grow under the background of increasing environmental awareness

(2) Recycling Of Resources

Bagasse itself is the waste of sugar industry, if not used will cause the waste of resources and environmental pollution. The conversion of bagasse into biomass particles enables the recycling of resources, which both solves the problem of waste disposal and creates new energy products. This pattern of resource recycling conforms to the concept of sustainable development and is easily recognized and supported by all sectors of society.

3. Prospects For Industrial Applications

(1)As Industrial Fuel

In the industrial field, many production processes require a large amount of heat supply, such as some small industrial boilers. Sugarcane/Bagasse biomass pellets can be used as a high-quality industrial fuel to replace conventional fuels. It has the characteristics of stable combustion and high calorific value, which can meet the heat demand in industrial production, and can be customized according to different industrial needs, such as adjusting the size of the particle, density and other parameters, so as to adapt to different combustion equipment, with strong industrial application adaptability