TONY Design Rice Husk Production Line Specification

First of all, ‌in terms of agriculture‌, rice husks can be used as organic fertilizers, effectively improving soil quality and increasing soil fertility. Applying rice husks to the soil can increase the water and fertilizer retention properties of the soil, improve the soil's aeration and maintain the soil's air permeability, improve the soil's water retention capacity, and reduce the soil's water evaporation rate. In addition, rice husk also has significant advantages as a soil improvement material. It can significantly improve the drainage and air permeability of the soil, reduce soil compaction, keep the soil moist, and inhibit the growth of weeds.

Secondly, in terms of environmental protection, rice shells can be used as bioremediation materials for the treatment and restoration of polluted areas. Substances such as cellulose and silicate in rice husks have good adsorption properties and can adsorb and remove pollutants in soil and water, thereby achieving the purpose of treating and repairing polluted areas.‌

Factors Affecting the Yield of Rice Husk Pellets:

Rice Husk Purity

If the rice husk contains more impurities, such as soil, stones, straw debris, etc., it will reduce the effective proportion of rice husk in pellet production. For example, for every 10% of impurities mixed in, the amount of rice husk that can actually be used to produce pellets is reduced by a corresponding proportion, thus affecting the final pellet yield. Moreover, impurities may damage production equipment, leading to frequent equipment maintenance, indirectly reducing production time and thus reducing output.

Rice Husk Humidity

The moisture content of rice husk has a significant impact on pellet yield. The suitable humidity range is generally 10% - 15%. When the rice husk humidity is too high, such as more than 20%, during the granule pressing process, the moisture will reduce the friction between the rice husks, making it difficult to shape, and may cause the granules to crack during the drying process, making the qualified granules Yield is reduced. On the contrary, if the humidity is too low (less than 8%), the rice husk will be too dry and prone to dust, which will also affect the compactness and molding rate of the particles during pressing.

Rice Husk Particle Size

The grain size of the rice husk should be moderate. If the particle size of the rice husk is too large, for example, part of the rice husk has not been properly crushed, its surface area is relatively small, and it is difficult to fully contact and combine under the action of the binder, which will reduce the molding efficiency of the particles. If the particle size is too small, too much fine powder will be produced. During the pressing process, these fine powders may block the pores of the mold, affecting the continuous pressing of the particles, resulting in a decrease in output.

The Raw Materials Are Widely Available And At Low Cost:

Wide Sources: Rice husk is a byproduct of rice processing. my country is a major rice-growing country with abundant rice husk production. In the main rice-producing areas, rice husk resources exist in large quantities and are easy to collect, which provides a stable supply of raw materials for the large-scale production of rice husk pellets.

Low Cost: As agricultural waste, rice husk itself has low value and the purchase price is relatively cheap. Using it to produce pellets can reduce the cost of raw materials and has a certain price advantage compared to other biomass pellet fuels.

Good Environmental Performance:

Renewable Energy: Rice husk pellets are biomass energy and are renewable. Compared with fossil energy (such as coal, oil, and natural gas), its use will not lead to resource depletion, which meets the requirements of sustainable development.

Low Pollution Emissions: The burning of rice husk pellets produces relatively few pollutants. The amount of carbon dioxide emissions generated during its combustion is roughly equal to the amount of carbon dioxide absorbed during plant growth, and the greenhouse effect on the environment is relatively small. At the same time, the emission concentration of harmful gases such as nitrogen oxides and sulfur oxides is also low, which can reduce pollution to the atmospheric environment and help alleviate environmental pollution problems.

Energy Field:

1. Policy Promotion: As the world's attention to environmental protection and sustainable development continues to increase, many countries and regions are actively promoting the development of renewable energy. Rice husk pellets, as a biomass energy, meet the requirements of environmental protection policies and are supported and encouraged by the government.

2. Demand Growth: The growing demand for energy and the increasing demand for clean energy make rice husk pellets as a renewable alternative energy source have great market potential.

Feed Field:

1. Nutritional Value: After rice husks are processed into pellets, they can be used as raw materials for animal feed. Rice husk pellets contain certain components such as cellulose, hemicellulose and lignin, which have a certain promoting effect on the digestive system of animals. At the same time, rice husk pellets can also be used as fillers for feed to reduce the cost of feed.

Market demand: With the continuous development of animal husbandry, the demand for feed is also increasing. As a new type of feed raw material, rice husk pellets have broad market prospects. Especially

2. Agricultural Field:

Soil conditioner: The burned rice husk ash is rich in nutrients such as silicon, potassium, and calcium, and can be used as a soil conditioner. The rice husk ash produced after burning rice husk particles can improve the structure of the soil, increase soil fertility, and improve the yield and quality of crops.

Extrusion Molding Principle:

Equipment Structure: The extrusion forming rice husk pellet machine is mainly composed of a feed hopper, a transmission device, and extrusion components (such as a pressure roller, a ring die, etc.). The ring die is a cylindrical mold with many small holes, and the pressure roller cooperates with the ring die.

Workflow:

Feeding: The rice husk raw material enters the pelletizing chamber from the feed hopper.

Preliminary Processing: Driven by the transmission device, the pressure roller rotates around the ring die, and the gap between the pressure roller and the ring die gradually decreases, generating an extrusion force on the rice husk in between. The rice husk begins to be initially compressed. At the same time, due to friction and pressure, the temperature gradually increases, and the cellulose, hemicellulose and other components in the rice husk begin to soften under high temperature and pressure.

Extrusion Molding: The softened rice husk is forced to be extruded through the small holes on the ring die under the strong extrusion force. Since the shape and size of the small holes are fixed, the extruded rice husk forms particles with a specific shape and size.

TONY Brand Rice Husk pellet manufacturing plant can process Rice Husk,stlak,It is widely used in poultry feed, cattle, sheep and horse feed. It can also replace coal for burning.

1.Capacity: According to the customer's demand.

2.Raw Materials: Rice Husk

3.Moisture Content: 10%

4.Application: All kinds of rice husk materials.

5.Finisheh Pellets Markets: Fuel

1.Project Name: Rice Husk Pellet Line

2.Raw Materisl: Rice Husk

3.Moisture Of Raw Material: 10%

4.Capacity: According to the customer's demand.

5.Proecss: 1.Pelleting Process→2.Cooling Process→3.Packing Process →4.Palletizing process→5.Wrapping process

6.Main Machine: TONY Pellet Machine, Pellets Coller, Packing Machine, Palletizer, Wrapping Machine And Belt Conveyors. 

How to use TONY pellet line to proceed from Rice Husk into pellets?

It mainly contains the following steps and machines as following:

1.To Use TONY Vertical Ring Die Pellet Machine To Products Pellets With φ6-8mm.

2.To Use TONY Galvanized Coller To Cool Pellets From 80-90℃ to 20-30℃.

3.To Use TONY Semi-Auto Packing Machine To Packing Pellets To 15-50KG/Bags.

4.To Use TONY Palletizer To Place Product Packages On Pallets According To Certain Arrangement Codes And Stack Them Automatically.

5.To Use TONY Wrapping Mahince Wrap The Packaged Particles With Film.

You can contact TONY to get for more details information and quoation.

Following TONY Will Introduce For You For All The Necessarty Macchinery That Will Be Used For The Whole Pellet Production Line. Some machines Can Be Custom Made By Customer According To Different Customer's Detailed Demand.Contact TONY For More Details With Quotation And Layout.

About Dust Collector
Galvanized Pulsed Dust Collector	Bag Dust Removal
1. It is more suitable for dealing with large air volume, high dust concentration and complex dust properties. 2. Automatic clearance mechanism. 3. Galvanized material, not easy to corrosion damage. 4. Limited by the temperature of the gas.	1. Suitable for dealing with moderate air volume, low dust concentration occasions. 2. Simple structure,Physical filtration. 3. The maintenance is complicated, and the bag needs to be cleaned regularly. 4. High dust removal resistance.

2. Cooling Process: 

This process is mainly used to cool pellets from 80-90℃ to 20-30℃.

Main Parts:

(1). TONY's New Galvanized Cooler Seperator With Vibrating Screen.

(2). Cyclone And Bags Dust Collectors. 

(3). Fan Blower.

(4). Connect Pipes.

After Cooling Process,You Can Choose Packing Machine To Pack Or Put The Pellets Into Large Galvanized Hydraulic Silo For Temporary Storage.
There are three kinds of packing machine you can choose
Semi-Automatic Packing Machine	Automatic Packing Machine	Ton Packing Machin
Generally speaking, a Automatic packaging machine packaging scale refers to a Automatic packaging scale, that is, manual bagging, and after weighing, the material falls into the packaging bag and is folded and sealed or directly sealed or heat-sealed. The characteristics of a Automatic packaging scale are generally that weighing is automatic and bagging is manual, so it is called a Automatic packaging scale.	Different from semi-automatic packaging scales, fully automatic packaging scales are usually also called fully automatic packaging machines or fully automatic packaging scales. All process steps are completed automatically by machines and equipment: automatic sorting of packaging bags, automatic bagging by the Column, automatic weighing of materials, automatic error detection and correction during the process, automatic filling of materials into packaging bags, automatic folding and sealing of packaging bags. The entire process is automatically controlled by PLC and no human intervention is required.	If the output is relatively large, you should choose our ton packing machine, which can carry out packaging operations continuously and stably. The packaging speed of a ton packing machine is much higher than manual packaging, which can greatly shorten the packaging time and improve production efficiency.

3. Packing Process:

This process is mainly used to pack pellets into 1T/Bags.

Main Parts:

(1). TONY's New Packing Machine.

(2). Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen.

(3). Bags Transportation Conveyors.

(4). Feeding Inlet Silo. 

(5). Electrical Cabinets.

In addition to packaging the pellets, you can also choose to store the biomass pellets in Large Galvanized Hydraulic Silo. When there is an order for biomass pellets, they can be transported directly from the pellet silo to a vehicle or container.

Advantages and disadvantages of placing in large silos Advantages: 1. Large Storage Capacity: Large silos can store a large amount of biomass pellets, suitable for large-scale production and storage. 2. Convenient Management: Large silos can be centrally managed, which is convenient for fuel use and scheduling. 3. Reduce The Number Of Transportations: Large-scale storage can reduce the number of transportations and reduce logistics costs. Disadvantages: 1. Large Investment: The construction and management of large silos require large fixed equipment and site investments. 2. Complex Management: Scientific and rigorous management and protection are required to ensure the storage and control performance of fuel. 3. High Environmental Requirements: Large silos need to have good ventilation, moisture-proof, waterproof and other conditions.

High Level Palletizer	Column Palletizer

Comparison of two palletizers

Compared with the two types of palletizers, the Column palletizer is more convenient and flexible to install. It can stack finished packaging bags (packaging boxes) of several specifications and varieties at the same time, reaching the finished products from 3 conveyor lines. The high-level palletizer can only stack packaging bags of one specification or one conveyor line.

In terms of stacking effect, the high-level palletizer has great advantages, and the stacking shape is neat and beautiful, and the packaging bags are not easy to slide. One weakness of the Column palletizer's manipulator is that if the level and posture of the incoming packaging bags are not very accurate, it is easy to scratch them.

1. During the arduous process of storage and transportation, goods are extremely highly susceptible to being contaminated by dust. This situation truly poses a remarkably significant challenge. Dust has a tendency to firmly adhere to the surface of the goods, which can potentially have a substantial impact on both their quality and appearance. For instance, in the case of delicate electronic components, dust contamination can lead to malfunctions and a diminished aesthetic appeal. 2. However, thankfully, the film wrapping machine comes to the rescue by offering a highly practical and effective solution. By meticulously wrapping film on the surface of the goods, it is capable of effectively blocking dust from reaching the goods. This action ensures that the goods remain impeccably clean. 3. This is of utmost importance as it not only helps maintain the integrity of the goods in a comprehensive manner but also significantly enhances their presentation. A well-presented product is more likely to attract customers and thereby enhances its marketability.

SHANDONG TONY ENVIRONMENTAL PROTECTION SCI-TECH CO.,LTD is an integrated enterprise specializing in developing, anufac-turing and international trade of pellet equipments for over 20 years.

Main products are biomass ring die and flat die pellet machine,biomass pellet line, feed pellet machine, drying, crushing equipments,cooling and ton packing machine.

Looking to the future, we sincerely hope to establish a long-term reliable cooperation relationship with clients all over the world!

TONY is a professional manufacture for biomass pellet machine,pellet production line in China for over twenty years.Main products are biomass ring die and flat die pellet machine,biomass pellet line, feed pellet machine, drying, crushing equipments,cooling and ton packing machine.

The new pellet machine adopts stainless steel material ,with high capacity and lower consumption ,which is highly pressed by domestic and abroad all over the world.