Cow dung Pellet Production Line_Pellet Production Line Solution

大标题 TONY Design Cow Dung Pellet Production Line Specification

Cattle eat more than other farmed animals and produce a large amount of manure, which is a persistent source of pollution if not treated. Cow dung itself is a good biomass resource, cow dung contains rich fiber matter, dry cow dung can be burned, but cow dung has a bad smell, storage, transport and application is very inconvenient

There are usually three ways to dispose of cow manure,

First, it is directly used as fertilizer on the ground, but the fertilizer efficiency is not high, but also generates heat, consumes soil oxygen, resulting in burning roots and burning seedlings, and microbial bacteria are easy to spread.

Second, cow manure is used as raw material to produce organic fertilizer, but because of the low organic matter of cow manure itself and the high production process cost, the utilization rate of cow manure is not high.

The third is the use of cow manure to produce biomass fuel, cow manure as biomass pellet fuel, not only high calorific value, but also a long combustion time, can meet the needs of various industrial and civil places

Countries Suitable For Setting Up Complete Cow Dung Pellet Plant Include

国家拼图

As a common agricultural waste, cow dung actually has a wide range of uses. Here are some of the main uses of cow dung:

1. Organic Fertilizer

Base Fertilizer: Cow dung is a high-quality organic fertilizer that can be used as a base fertilizer for crops to improve soil fertility. At the time of application, cow dung must be fully decomposed to avoid damaging plant roots with the heat released during fermentation.

Compost: Cow dung can be mixed with other organic matter (such as straw) and converted into high-quality organic fertilizer through the composting process. This method can not only reduce environmental pollution, but also improve the structure and fertility of the soil.

2. Fuel

Traditional Fuel: In some areas, cow dung is used as a fuel for cooking tea, especially in areas such as Tibet, where cow dung has been used as a fuel for thousands of years.

Modern Fuel: Cow dung can be processed into cow dung sticks or cow dung briquettes for use as fuel for home heating and cooking. These fuels have a high burn value and are environmentally friendly.

3. Feed

Animal Feed: Cow dung can be treated and used as feed for pigs, chickens and other animals. cow dung is rich in organic matter, total nitrogen, crude protein and other nutrients, which is suitable for use as feed addition.

Earthworm Culture: cow dung can be used to breed earthworms, and earthworm meal is a good additive to feed, which has a higher protein content than fish meal, and has significant economic benefits1.

4. Edible Mushroom Culture

Mushroom Culture Medium: Cow dung is an excellent base for edible fungi (such as bisporus mushroom and straw mushroom). cow dung can kill grass seeds in the fermentation process, and the waste fungus sticks after mushroom production can also be returned to the field as organic fertilizer.

Increase Yield: Edible fungi cultured with cow dung have better taste and higher quality, and the success rate of mushroom sticks can reach more than 98%, with significant economic benefits.

5. Nursery Soil

Cultivation Medium: Cow dung can be mixed with other organic substances to produce cultivation medium and bio-organic fertilizer, reduce environmental pollution, and meet the needs of vegetable seedling breeding facilities.

6. Biogas Power Generation

Biogas Production: Cow dung can be converted into biogas through biogas fermentation technology for electricity generation. This process not only reduces environmental pollution, but also provides clean energy.

Biogas Power Generation System: The biogas produced by the biogas fermenter is stored in the gas storage tank and transported to the power generation system through the pipeline for power generation to achieve efficient use of resources.

Cow dung 颗粒拼图

pellets 图

1.Why Use Cow Dung To Make Pellets ?

标题下面的小字Cow dung is a very abundant and easily accessible waste product from agricultural production, and making it into pellets is an effective use of this abundant resource. For example, in cattle farms, a large amount of cow manure is produced every day, and if it is not used, it will become a waste of resources

1. Environmental Protection And Energy Saving

As a biomass resource, cow dung can be processed into biomass pellet fuel to effectively reduce pollutant emission and carbon emission, and reduce energy consumption. The use of this fuel can reduce the demand for traditional fossil fuels and thus reduce greenhouse gas emissions

2. Economical And Practical

Cow dung is a waste produced in agricultural production and is very abundant and easy to obtain. Processing it into biomass briquetting fuel can not only form a hard fuel block with a high density and calorific value, but also can be burned for a long time to provide a lasting heating effect. In addition, cow dung is a common waste, using it as a biomass fuel can effectively use resources, reduce waste, and its acquisition cost is relatively low, especially in rural areas

3. Improve Soil Fertility

By processing cow dung into biomass pellet fuel, it can effectively remove water and microorganisms, improve the fertilizer value of cow dung, and can be returned to farmland to promote the improvement of land fertility. This not only reduces environmental pollution, but also generates useful energy

4. Renewable Energy

Cow dung is a renewable resource because it can be produced continuously from agriculture and livestock. Converting cow dung into biomass compacts fuel can effectively reduce the amount of waste and convert it into a usable energy resource. Compared to traditional fossil fuels, cow dung fuel emits relatively low carbon dioxide emissions during the combustion process, which helps to reduce greenhouse gas emissions and reduce the impact of climate change

5. Economic Viability

There are also economic advantages to using cow dung as biomass pellet fuel. cow dung is widely used in agriculture and animal husbandry, so it is less costly to collect and dispose of. In addition, the development of the biomass energy market also provides commercial opportunities for the production and sale of cow dung compounder fuel.

2.The Benefits Of Cow Dung Pellets

Cow dung pellets not only improve the quality and yield of agricultural products, increase farmers' incomes, but also create jobs, protect the environment, recycle resources, and support sustainable agriculture. Therefore, the production of pellets from cow dung has significant economic and social benefits

1.Environmental Benefit

If cow dung is discharged directly without treatment, it will cause serious pollution to the environment, including water pollution and air pollution. By making it into biomass pellet fuel, it can not only reduce greenhouse gas emissions such as methane, but also reduce the negative impact on the environment.

2.Economic Benefit

Biomass pellets made from cow dung have high economic value. First, as a cheap or even free raw material, cow dung can greatly reduce the cost of fuel production. Secondly, the market demand for biomass pellet fuel is gradually growing, which can bring additional income to enterprises or farmers. In addition, due to the high calorific value of biomass pellet fuel and long combustion time, it can be used as an alternative to traditional fuels such as coal, and has a good market competitiveness

3.Social Benefit

Biomass pellets from cow dung can help boost economic development in rural areas, especially in areas where animal husbandry is developed. It can create jobs and diversify the local economy. At the same time, this way of energy utilization is also in line with the concept of sustainable development, and helps to build a resource-saving and environmentally friendly society

4.Technical Benefit

The technology of cow dung to biomass pellet has been relatively mature, these technologies not only improve the utilization efficiency of cow dung, but also ensure the quality and stability of biomass pellet fuel.

3.Advantages Of Cow Dung Pellets

(标题下文字)As a biomass resource, cow dunge can be converted into biomass pellet fuel through processing, which has many advantages, including environmental protection, energy saving, economy, sustainability and applicability.

1. Environmental Protection

Processing cow dung into fuel can reduce the pollution of cow dung, reduce methane emissions, and have a good protection effect on the environment. In addition, the combustion process of cow dung fuel releases relatively low carbon dioxide emissions, which helps to reduce greenhouse gas emissions and reduce the impact on climate change

2. Save Energy

Processing cow dung into fuel can replace traditional fuels, such as coal, oil or natural gas, and reduce energy consumption. This not only helps conserve non-renewable resources, but also reduces environmental damage

3. Economy

Processing cow dung into fuel can improve the utilization value of cow dung, reduce production costs, and obtain more economic benefits. Because cow dung is widely available in agriculture and livestock, the cost of collection and processing is lower, which makes cow dung compacting fuel more economically competitive and an economical alternative to conventional fuels

4. Sustainability

By processing cow dung into fuel, resources can be recycled, reducing resource waste, but also conducive to environmental protection and sustainable development. Cow dung is a renewable resource that can be produced continuously from agriculture and livestock, which means that using cow dung as fuel can reduce dependence on finite fossil fuels

5. Strong Applicability

Cow dung processing fuel can be widely used in various fields, such as home, industry, agriculture, etc., with strong practicability. Whether used for heating or industrial production, cow dung biomass pellets can provide a stable heat source

In summary, as a new form of energy, cow dung biomass pellets not only have significant environmental protection and economic benefits, but also promote the recycling of resources and sustainable development. With the progress of technology and the improvement of social environmental protection requirements, cow dung biomass pellets are expected to be more widely used in the future.

4.TONY Cow Dung Pellet Line Brife lntoruduction

Cow dung biomass pellet is a kind of product that converts cow dung into solid fuel by a specific process such as crushing and drying. This fuel not only solves the environmental problem of cow manure disposal, but also transforms it into a renewable green energy that can replace traditional fossil energy sources such as coal, oil and natural gas.

Cow dung图+颗粒机图片

The production of Cow dung biomass pellets is a process involving many steps, including fine crushing, drying, pelletizing and other key links. Here is the process:

Step 1: Dehydrating

The moisture content of cow dung itself is relatively large, about 70%. The dehydration process of cow manure is to separate the water in cow manure through mechanical equipment to make it a dry solid substance. The solid water content of dehydrated cow manure is about 40%

Step 2:Fine Crushing

The cow dung is crushed into a slag by a pulverizer to facilitate subsequent compression molding. The purpose of grinding is to reduce the particle size of cow manure, increase its surface area, and thus improve the effect of compression molding

Step 3: Drying

The use of cow dung dedicated drying equipment to remove excess water in cow manure residue, usually requires the water content of cow manure residue to be reduced to about 10-15%

Step 4:Pelletizing

The professional biomass granulator compresses the dried cow dung residue into a fixed shape particle. During this process, the particles maintain a high energy density and a stable form.

Step 5: Cooling

Pellets coolers can save floor space and processing time, and cooled particles are more convenient for packaging and transportation.

Step 6: Packing

The packaged products can be easily stored and transported to meet the needs of different users.

5.TONY Brand Cow Dung Pellet Line Solution

(标题下文字)As a professional cow dung pellet factory manufacturer with more than 25 years of history in China. TONY Company can provide customers with a wide range of cow dung pellet machines.capacity from 0.8T/ Hour to 100T/ Hour to customer's demand.

TONY brand cow dung pellet manufacturing plant can be with cow dung as raw materials, after pretreatment and processing solidified into high-density pellet fuel, which is an ideal fuel to replace coal and oil, and has the role of energy saving and emission reduction. At present, it has been widely used in countries.

1. Capacity: Our equipment production capacity is 0.8 tons/hour-100 tons/hour, and the cow dung pellet line customizes according to the actual production needs of customers

2. Raw materials: Cow dung

3. Humidity: Dry and wet materials can be used, wet materials need to be equipped with a dryer, in order to meet the requirements of the pellet machine

4. Uses: Cow dung

Suitable for customers: Green energy companies, large farms, private growers and other customers with advantages in straw raw materials.

5. Finished pellet market: Large power plants , home heating, industrial heating, combustion heating, heating, boiler room, school canteen

6.TONY Brand Cow Dung Pellet Line Project Introduction 项目介绍

As a professional cow dung pellet line manufacturer for more than 25 years in China.According to the customer's raw material situation and actual production needs, TONY can provide customers with comprehensive customized solutions and turnkey projects.

1.Project Name: Cow Dung Pellet Line

2.Raw Materisl: Cow Dung

3.Moisture Of Raw Material: Wet Type 70%

4.Capacity:our equipment production capacity is 0.8 tons/hour-100 tons/hour, and the biomass pellet line customizes according to the actual production needs of customers

5.Proecss:Dehydrating →Fine Crushing Process→Drying Process→Pelleting Process→Cooling Process→Packing Process→Palletizing process→Wrapping process

6.Main Machine: Dehydrator,Hammer Mill, Cow Dung Dedicated Drying Equipment,TONY Pellet Machine,Pellets Coller,Packing Machine,Palletize, Wrapping Machine And Belt Conveyors

7.Total Power:Based on all selected equipment models,according to all the equipment models selected, different models have different power

8.Need Area: Based on all selected equipment models,according to all the selected equipment models, different models of equipment sizes are different

9.Project Country: Can be used in any country

10.Voltage:The voltage standard of the country in which the equipment is used

7.TONY Brand Cow Dung Pellet Line Project Design 项目设计

(标题下文字)TONY can design and customize biomass production lines with different raw materials, different humidity and different output for customers. Contact TONY for detailed 3D layout

In order to fully introduce the entire production line process.

图片

原材料--成品图

布局图

图上的文字TONY Brand Cow Dung Production Line Processing Procedure

1.Dehydrating2.Fine Crushing Process-3.Drying Process-4.Pellet Process-5.Cooling process-6.Packing Process

1.Wet Cow Dung 2.Drier Cow Dung 3.Cow Dung Slag 4.Dried Cow Dung Slag 5.70-80 ℃ Cow Dung Pellets 6. 15-25℃ Cow Dung Pellets

流程图

8.How To Use TONY Pellet Line To Proceed Cow Dung Into Pellets ?

(标题下文字)This pellet line will use about 6 process to proceed cow dung with mositure 70% into 6-8mm pellets.

It minaly contains:Dehydrating →Fine Crushing Process→Drying Process→Pelleting Process→Cooling Process→Packing Process Total 6 Process As Above.

How to use TONY pellet line to proceed from cow dung into pellets?

It mainly contains the following steps and machines as following:

1.To Use TONY Dehydrator To Reduce The Moisture In Cow Dung to about 40%

2.To Use TONY Hammer Mill To Crush Cow Dung Into 8-14mm Cow Dung Slag. If Customer Has Enough Investment Budget,He Can Also Chose TONY Special Cutting Machine Which Will Be More Expensive Than The Hammer Mill.

3.To Use TONY Cow Dung Dedicated Drying Equipment For Cow Dung To Dry The 45-55% Sawdust Into 10-15%.

4.To Use TONY Vertical Ring Die Pellet Machine To Products Pellets With φ6-8mm.

5.To Use TONY Galvanized Coller To Cool Pellets From 80-90℃ to 20-30℃.

6.To Use TONY Packing Machine To Packing Pellets To 15-50KG/Bags.

7.To Use TONY Palletizer To Palletizing 15-50Kg/Bags

8.To Use TONY Wrapping Machine ToWrapping Palletized Biomass Pellet

You Can Contact TONY To Get For More Details Information And Quoation.

TONY Can Supply You All The Products As Above With Competitive Price And Excellent Quality.

流程图.

How To Use TONY Pellet Line To Proceed Cow Dung Into Pellets

01Wet Cow Dung-02TONY Dehydrator-03Drier Cow Dung 04TONY Hammer Mill--05Cow Dung Slag --06TONY Dryer---07Dried Cow Dung Slag--08TONY Pellet Machine--09 80-90℃ Pellets--10 TONY Coller--11 20-30℃ Pellets-12 TONY Conveyor 13TONY Packing Machine--14 15-50Kg/Bags-15 TONY Palletizer--16Stacks Of Bags Pellets--17TONY Wrapping Machine--18Wrapped Bag Pellets

9.TONY Cow Dung Pellet Line Deatiled Design Machines 所有机器

(标题下文字)This Pellet Line Will Use About 6 Process To Proceed Cow dung With Mositure 70% into 6-8mm Pellets. As Following,TONY Will Show You All The Machines And Necessary Parts That Will Need For The Whole Pellet line. You Can Also Contact TONY For More Deatals For This Sugarcane/Bagasse Pellet Line To Get More Details And quotation Sheet.

原材料+颗粒图

颗粒+机器图

Following TONY Will Introduce For You For All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom Made By Customer According To Different Customer's Detailed Demand.Contact TONY For More Details With Quotation And Layout.

图10	图1	图2	图3
Dehydrator	Hammer Mill	Rotary Drum Dryer	Vertical Ring Die Sawdust Pellet Machine
1.Dehydrate Wet Cow Dung Into a Dry Solid 2.Models Can Be Selected Or Customized According To Production Needs	1.Crush Cow Dung Into 8-14mm Cow Dung Slag. 2.Models Can Be Selected Or Customized According To Production Needs	1.To Dry The 45-55% Cow Dung Slag Into 10-15% Cow Dung Slag. 3.Models Can Be Selected Or Customized According To Production Needs	1.To Press The Cow Dung Slagt Into Pellets 2.New 304SS Type 3.Models Can Be Selected Or Customized According To Production Needs
图4	图5	图6	图7
Galvanised Cooler Seperator	Packing Machine	Palletizer	Wrapping Machine
1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Models Can Be Selected Or Customized According To Production Needs	1. You Can Choose Semi-Automatic Or Automatic Packaging Machine To Pack Pellets Into 15-50kg/ Bag 2. You Can Also Choose To Pack The Pellets Into 1 Ton/Bag	1.To Palletize Bagged Pellets 2.You Can Choose High Level Palletizer Or Column Palletizer According To Your Needs	1.To Wrappe Film Palletized Bbag pellets 2. Wrapping Machine Can Be Equipped With Weighing System

9.1Cow Dung Dehydrating Process:

(标题下文字)Dehydration of cow dung refers to the separation of water in cow manure through mechanical equipment, so that it becomes a dry solid substance. This process not only helps to protect the environment, but also turns cow manure into a treasure for agriculture, animal husbandry and other fields.

脱水机牛粪图

1.Dehydrating Process:

The specific workflow of the cow dung dehydration machine is as follows:

1. No blocking pump to send cow dung water to the dehydrator.

2. Ganglong gradually pushed the cow dung water to the front of the machine, while constantly improving the pressure on the front edge.

3. Under the action of pressure, water flows out of the drain pipe through the screen.

4. When the pressure reaches a certain degree, the solid matter is discharged from the outlet.

9.2-Cow Dung Fine Crushing Process:

(标题下文字)The process is mainly used to crush Cow dung into 8-14mm slag,There are three types of Fine Crushing Equipment, Mutifuntional Hammer Mill，Effective Hammer Mill ,Dual Shaft Hammer Mill, can be selected according to the actual situation.

粉碎机

带牛粪图

1. Fine Crushing Process

A. The process is mainly used to crush Cow dung into 8-14mm slag

B. There are three types of Fine Crushing Equipment,Mutifuntional Hammer Mill

Effective Hammer Mill ,Dual Shaft Hammer Mill, can be selected according to the actual situation

Main parts:

(1). TONY Fine Crushing Equipment

(2). Galvanized Dust Collector.

(3). Sawdust Conveying Fan.

(4). Cyclone With Airlock.

(5). Electrical Cabinet.

粉碎机视频

图

Mutifuntional Hammer Mill

Effective Hammer Mill

Dual Shaft Hammer Mil

1. Direct motor transmission, one motor, one spindle.

2. The feed port is on the side of the machine, suitable for the raw materials that are difficult to feed.

3. A piece of mesh screen.

4. Spindle single direction rotation, limited output and crushing efficiency.

1. Direct motor transmission, one motor, one spindle.

2. The feed port is on the upper side of the machine, suitable for raw materials that are easy to feed.

3. Two screens

4. The spindle can rotate in the opposite direction, and the output and crushing efficiency are higher.

1. Direct motor transmission, two motors, two spindles.

2. The feed port is on the upper side of the machine, suitable for raw materials that are easy to feed.

3. Two screens

4. The same type of efficient crusher has a higher output than a single shaft.

2. Dust Removal Of Fine Crushing Process

Dust removal of Fine Crushing Process There are two kinds of dust removal equipment available

Option 1: Bag Dust Collector

Option 2: Galvanized Pulsed Dust Collector

Please contact TONY for specific parameters and prices.

图

Bag Dust Collector

Galvanized Pulsed Dust Collector

1. Filter bags are used to filter and capture dust in the gas.

2. The structure is relatively complex, mainly composed of filter bag, ash cleaning system, intake pipe, outlet pipe, etc.

3. It is suitable for occasions with low dust concentration, such as chemical, food, medicine and other industries.

4. High dust removal efficiency, high filtration accuracy, low noise.

5. Maintenance is relatively complex, and it is necessary to regularly clean the dust on the surface of the filter bag and clean the dust of the filter bag.

1. Dust removal equipment for cleaning filter bags with pulse injection.

2. The structure is relatively simple, mainly composed of filter bag, pulse injection system, ash hopper, etc.

3. It is suitable for occasions with high dust concentration, such as cement, mining, metallurgy and other industries.

4. High dust removal efficiency, good cleaning effect, easy maintenance and so on.

5. Maintenance is relatively simple, only need to clean the dust in the ash hopper regularly. If the filter bag is damaged, it can be replaced separately, without the need to replace the entire dust collector.

3.Storage Of Wet Cow Dung Slag

1. How to store the 8-14mm wet Cow dung Slag?

(1) The user can choose to pile the wet cow dung slag on the ground.

(2) The user can also choose to put the wet cow dung slag into the stock bin.

2. What's the difference between stacking on the ground and storing in a stock bin?

(1) Pile on the ground

Advantages: No need for customers to buy silo equipment, saving investment and reducing costs;

Disadvantage:

Occupy workshop area;

Obstructing the traffic of the workshop, affecting people and vehicles to move around;

Dust flying affects the environment of production workshop;

More manual handling of materials is required;

(2) The wet cow dung slag are stored in the stock bin,

Advantages:

Large storage capacity, save workshop area.

Closed storage, reduce dust, improve the cleanliness of the workshop environment

Better automation and labor saving

Closed storage to avoid the impact of the external environment on the material

Disadvantage:

Customers need to buy silos and increase investment

3. There are two types of Silo: Cow Dung Slag Storage Bin and Large Hydraulic Storage Silo.

Please contact TONY for specific parameters and prices.

图

Cow Dung Slag Storage Bin

Large Hydraulic Storage Silo镀锌液压料仓图

1. Capacity: 5-30m³,If the capacity is expanded, it is easy to block or stick the material

2. The material is ordinary iron plate，compared with galvanized materials, corrosion resistance is lower.

3. Mainly for screw control,the material is pushed to the specified position through the rotation of the spiral blade.

4. Advantages: simple structure, easy to maintain, suitable for conveying powder, granular and small block materials.

5. Disadvantages: The conveying distance is limited, and the conveying effect is poor for the material with large viscosity.

1. Capacity: 40-300m³,If the capacity is expanded, there will be no clogging

2. The material is galvanized and corrosion-resistant.

3. Mainly for hydraulic system control,The hydraulic system can precisely control the conveying amount and conveying speed of the material.

4. Advantages: good sealing, can effectively prevent dust and pollution of materials; The bottom adopts the power to push the material, which can effectively prevent the phenomenon of material bridging; Suitable for conveying a variety of powder, granular and small block materials, especially stickier materials.

5. Disadvantages: Complex structure and high maintenance cost.

9.3 Wet Cow Dung Slag Drying Process

(标题下文字)It is mainly use TONY brand cow dung dedicated dryer to dry the wet cow dung slag from 45-55% to 10-15% . In this way,after that,they dried slag can be transported lnto the TONY vertical ring die pellet machine for pellets.

烘干机

带牛粪图

1.Wet Cow Dung Slag Drying Process:

A. This process is mainly used to dry the wet cow dung slag from 45%- 55% to 10-15%.

B. Capacity:According to raw material humidity and production requirements

C. According to the actual production process, you can choose to use Single-Layer Rotary Drum Dryer,Double-Layer Rotary Drum Dryer,Three-Layer Rotary Drum Dryer

It is necessary to provide heat source for Rotary Drum Dryer with Biomass Hot Stove. Waste wood, waste straw and Biomass particles can be used as fuel for Hot blast Stove. The models of Biomass Hot Stove are different and can also be customized

Main Parts:

(1) TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)

(2) TONY's Hot Stove.

(3) Fan Blower+Cyclone With Airlock.

烘干机视频

图

Single-Layer Rotary Drum Dryer

Double-Layer Rotary Drum Dryer

Three-Layer Rotary Drum Dryer

1. Structure: Only one drying layer.

2. Applicable materials: Usually used for drying light materials, such as sawdust, wood chipping, bean residue, cow dung, coal slime, etc.

3. Advantages: simple structure, low cost, easy operation and maintenance.

4. Disadvantages: The drying efficiency is relatively low, which is suitable for scenes with small scale or low drying efficiency requirements.

1. Structure: There are two drying layers, usually two concentric cylinders of different diameters.

2. Applicable materials: Suitable for drying granular materials with a certain humidity and particle size range, such as river sand, wood chips, sawdust, etc.

3. Advantages: Compared with single-layer dryer, it has higher thermal efficiency, faster drying speed and smaller footprint.

4. Disadvantages: The structure is complex, the cost is high, and the operation and maintenance are relatively complex.

1. Structure: There are three drying layers, usually three concentric cylinders of different diameters.

2. Suitable materials: suitable for drying materials that require higher thermal efficiency and faster drying speed, such as slag, clay, pulverized coal, etc.

3. Advantages: the highest thermal efficiency, the fastest drying speed, can handle larger scale material drying.

4. Disadvantages: The most complex structure, the highest cost, the most complex operation and maintenance.

2. Dust Removal Of Drying Process

There are four kinds of dust removal equipment available

Option 1: Bag Dust Collector

Option 2: Galvanized Pulsed Dust Collector

Option 3: Water Spray Dust Removal

Option 4: Wet Wlectrostatic Precipitator

Please contact TONY for specific parameters and prices.

图

Bag Dust Collector

Galvanized Pulsed Dust Collector

Water Spray Dust Removal

Wet Wlectrostatic Precipitator

1. Filter bags are used to filter and capture dust in the gas.

2. The structure is relatively complex, mainly composed of filter bag, ash cleaning system, intake pipe, outlet pipe, etc.

3. It is suitable for occasions with low dust concentration, such as chemical, food, medicine and other industries

4. High dust removal efficiency, high filtration accuracy, low noise

5. Maintenance is relatively complex, and it is necessary to regularly clean the dust on the surface of the filter bag and clean the dust of the filter bag.

1. Dust removal equipment for cleaning filter bags with pulse injection.

2. The structure is relatively simple, mainly composed of filter bag, pulse injection system, ash hopper, etc.

3. It is suitable for occasions with high dust concentration, such as cement, mining, metallurgy and other industries.

4. High dust removal efficiency, good cleaning effect, easy maintenance and so on.

1. The water film caused by a certain method on the inner wall of the dust collector or other special components is used to impact the dust, so that the dust is captured by the water film and the gas is purified.

2. Often used to deal with gas containing high humidity and sticky dust, suitable for boiler, chemical, spray paint, spray glaze, pigment and other industries.

3. Simple structure, small metal consumption, small water consumption.

4. It has higher dust removal efficiency for dust particles with larger particle size.

5. It is high and difficult to arrange. There may be water phenomenon in actual operation.

1. The dust and liquid droplets in the flue gas are adsorbed to the surface of the anode and cathode using electric field load, and cleaned with water spray.

2. It usually used to deal with gas containing fine particles, which is suitable for boiler, chemical industry, waste incineration and other industries.

3. The dust removal efficiency of fine particles is high, up to 98%~99%.

4. It can remove some gaseous pollutants at the same time.

5. The structure is more complex, and the investment and operation cost are higher. Regular cleaning and maintenance is required.

3.Storage Of Dried Cow Dung Slag

1. How to store the 8-14mm dried cow dung slag?

(1) The user can choose to pile the dried cow dung slag on the ground.

(2) The user can also choose to put the dried cow dung slag into the stock bin.

2.What's the difference between stacking on the ground and storing in a stock bin?

(1) Pile on the ground

Advantages: No need for customers to buy silo equipment, saving investment and reducing costs;

Disadvantage:

Occupy workshop area;

Obstructing the traffic of the workshop, affecting people and vehicles to move around;

Dust flying affects the environment of production workshop;

More manual handling of materials is required;

(2) The cow dung slag are stored in the stock bin

Advantages:

Large storage capacity, save workshop area.

Closed storage, reduce dust, improve the cleanliness of the workshop environment.

Better automation and labor saving

Closed storage to avoid the impact of the external environment on the material.

Disadvantage:

Customers need to buy silos and increase investment.

3. There are two types of Silo: Auger Silo and Large Hydraulic Storage Silo. Please contact TONY for specific parameters and prices.

图

Cow Dung Slag Storage Bin

Large Hydraulic Storage Silo镀锌液压料仓图

1. Capacity: 5-30m³,If the capacity is expanded, it is easy to block or stick the material

2. The material is ordinary iron plate，compared with galvanized materials, corrosion resistance is lower

3. Mainly for screw control,the material is pushed to the specified position through the rotation of the spiral blade

4. Advantages: Simple structure, easy to maintain, suitable for conveying powder, granular and small block materials.

5. Disadvantages: The conveying distance is limited, and the conveying effect is poor for the material with large viscosity.

1. Capacity: 40-300m³,If the capacity is expanded, there will be no clogging

2. The material is galvanized and corrosion-resistant

3. Mainly for hydraulic system control,The hydraulic system can precisely control the conveying amount and conveying speed of the material.

5. Disadvantages: Complex structure and high maintenance cost.

9.4 Pelletizing Process

(标题下小字)This process is mainly to press the dried cow dung slag into pelletss with φ6-8mm, Pellet machine models of various,the ring die compression ratio can be custom-made according to customer's different kinds 0f raw materials.

颗粒机四件套带原材料，颗粒图

1.Pelleting Process:

A. This process is mainly used To Products Pellets With φ6-8mm.

B. Biggest Capacity: The model of biomass pellet machine is different, the production capacity is different, the production capacity of a single pellet machine ranges from 0.8 tons/hour to 5 tons/hour, multiple pellet machines work together, the production capacity can reach up to 100 tons/hour.

Main Parts:

(1). TONY's New Vertical Ring Die Pellet Machine.

(2). Cyclone And Bags Dust Collectors.

(3). Bearings Automatic Lubrication System.

(4). Electrical Cabinets.

You can choose TONY new type SS304 pellet machine or old type MS pellet machine.

551-110kw颗粒机视频

2.Dust Removal Of Pelletizing Process

There are two kinds of dust removal equipment available:

Option 1: Bag Dust Collector

Option 2: Galvanized Pulsed Dust Collector

Please contact TONY for specific parameters and prices