1.图片

Project Brief Introduction:

1.Product:Wet Sawdust Pellet Line

2.Capacity: 6-7 T/Hour

3.TONY Brand 6-7 Ton /Hour Wet Sawdust Pellet Line Project Process 

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 515 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet sawdust biomass pellet processing equipment

The principle of wet sawdust pellet processing equipment is to squeeze wet sawdust into pellets by physical means. During the pelletizing process, the biomass sawdust raw material falls vertically from the feed port, and the rotation of the pressing roller makes the material continuously and evenly distributed on the surface of the inner cavity of the mold. Under the rolling of the pressing roller, the powdered material passes through the holes of the mold. In this process, the material is subjected to high pressure and high temperature, which causes physical changes or appropriate chemical changes, prompting the powdered material to form a continuously elongated cylindrical solid body. The pellets are then cut by a cutting knife and discharged from the discharge port, and the pellet pressing process is completed.

2. Characteristics of wet sawdust biomass pellet processing equipment

1. Strong adaptability to raw materials, compatible with a variety of biomass

(1) Wide processing capacity: Processable raw materials include wet sawdust, wood shavings, etc.

(2) Clear requirements for raw material pretreatment: The moisture content of the raw materials must be controlled at 10%-15% (too high a moisture content will easily cause adhesion and mold clogging, while too low a moisture content will result in insufficient pellet strength), and the particle size is usually required to be 1-3mm.

2. Modularization of core equipment and continuous production process

(1) Modular combination: A typical production line consists of "drying equipment (humidification) → granulation equipment (forming) → cooling equipment (cooling) → screening equipment (screening) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, for small production lines, some auxiliary equipment can be omitted).

(2) Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved.

3. Application scenarios of wet sawdust biomass pellet processing equipment

After pre-treatment such as drying, wet sawdust pellets can be used as biomass fuel. Compared with traditional fossil fuels, it has the advantages of being renewable and having relatively low carbon dioxide emissions. In some regional heating systems, the heat generated by the combustion of wet sawdust pellets can be used for heating residents, heating in industrial production processes, etc. For example, in parts of Northern Europe, biomass pellet heating systems are widely used, and wet sawdust pellets are used as one of the raw materials to provide local residents with a warm winter living environment. This is because it has good combustion performance, can effectively release heat, and has a relatively wide source and relatively low cost.

2.图片

TONY Brand 6-7Ton/Hour Wet Sawdust Pellet Manufacturing Plant can take wet sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Wet sawdust

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Sawdust Pellet Production Line

2. Raw Material: All kinds of wet sawdust

3. Moisture Content of Raw Material: 40%

4. Capacity: 6-7 tons per hour

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-2.2*24m, TONY Pellet Machine TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

4.图片

流程图1

流程图2

5.图片

原材料+颗粒图

颗粒+机器图

三维图2张（长宽高）

5.1图片

烘干机带锯末图

1.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:6-7Ton/Hour.

C.TONY use 1set of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132KW*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:6-7Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

包装机图片

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6-7Ton/Hour.  

C.TONY double packing machine*1 set

Main Parts: 

(1)TONY's  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

7.图片

图 湿锯末+颗粒 颗粒机

The wet sawdust biomass pellet project is an environmentally friendly industrial project focused on resource utilization of forestry waste. Using specialized equipment, wet sawdust with a moisture content of 40%-60% is converted into clean biomass pellet fuel. This not only addresses the pollution caused by sawdust disposal but also provides a new fuel alternative to fossil fuels, offering both environmental and economic benefits.

The project's raw material supply is stable and low-cost, primarily derived from wet sawdust waste generated by wood processing plants, furniture factories, and wood-based panel factories. Traditionally, this waste has been dumped or incinerated in the open air, which not only occupies land but also generates dust pollution and greenhouse gas emissions. The project, through long-term purchase agreements with upstream companies, offers a low price for wet sawdust and a transportation radius typically limited to 50 kilometers. This effectively reduces raw material costs and transportation losses, ensuring a stable supply of raw materials.

8.图片

锯末图 颗粒图

Sawdust biomass pellets, made from forestry waste, are a new fuel that is both environmentally friendly and economical. Their core advantages are as follows:

1. Environmentally friendly and low-cost raw materials: Utilizing wood processing waste, no arable land is occupied, with a raw material price of 20-50 yuan/ton. Production is chemical-free and environmentally friendly.

2. Convenient form and easy to store and transport: Pellets are 6-10 mm in diameter, 10-30 mm in length, and 1.1-1.3 tons/cubic meter in density. Their volume is only 1/30-1/50 of the raw material, saving storage and reducing transportation costs by 30%-50%.

3. Efficient and clean combustion: With a combustion efficiency exceeding 85% (compared to approximately 60% for coal), an ash content of 2%-5%, and a sulfur content of <0.05% (compared to 0.5%-3% for coal), they offer low pollutants, meet environmental standards, and can replace fossil fuels.​

4. Wide Applications and Stable Profits: Suitable for industrial heating, home heating, and other applications, without the need for equipment modification. Selling price: 800-1200 RMB/ton, with a gross profit margin of 30%-40%, and eligible for renewable energy policy subsidies.

9.图片

绿色地球+原材料+颗粒图

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公司认证图