1.图片

Project Brief Introduction:

1.Product:Wet Sawdust Pellet Line

2.Capacity: 5.5-6.5 T/Hour

3.TONY Brand 5.5-6.5 Ton /Hour Wet Sawdust Pellet Line Project Process 

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 485 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet sawdust biomass pellet processing equipment

Wet sawdust pelletizing equipment works by mechanically compressing pre-treated sawdust, wood chips, and other biomass materials into solid fuel pellets.

The specific process is as follows: The material is first dried to meet the required pelletizing and moisture standards.

The material is then fed into the pelletizer, where centrifugal force forms a circular layer on the inner wall of the die. The material is then continuously compressed by rollers, forced into the die and extruded.

The extruded material then maintains pressure within the die for a certain period of time. Pellets that have reached the desired density and strength are then extruded out of the die and cut into the desired length by a cutter.

Finally, the finished pellets are cooled, dust-removed, and packaged for transportation and use.

2. Characteristics of wet sawdust biomass pellet processing equipment

1. Strong adaptability to raw materials, compatible with a variety of biomass

(1) Wide processing capacity: Processable raw materials include wet sawdust, wood shavings, etc.

(2) Clear requirements for raw material pretreatment: The moisture content of the raw materials must be controlled at 10%-15% (too high a moisture content will easily cause adhesion and mold clogging, while too low a moisture content will result in insufficient pellet strength), and the particle size is usually required to be 1-3mm.

2. Modularization of core equipment and continuous production process

(1) Modular combination: A typical production line consists of "drying equipment (humidification) → granulation equipment (forming) → cooling equipment (cooling) → screening equipment (screening) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, for small production lines, some auxiliary equipment can be omitted).

(2) Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved.

3. Application scenarios of wet sawdust biomass pellet processing equipment

After pre-treatment such as drying, wet sawdust pellets can be used as biomass fuel. Compared with traditional fossil fuels, it has the advantages of being renewable and having relatively low carbon dioxide emissions. In some regional heating systems, the heat generated by the combustion of wet sawdust pellets can be used for heating residents, heating in industrial production processes, etc. For example, in parts of Northern Europe, biomass pellet heating systems are widely used, and wet sawdust pellets are used as one of the raw materials to provide local residents with a warm winter living environment. This is because it has good combustion performance, can effectively release heat, and has a relatively wide source and relatively low cost.

2.图片

TONY Brand 5.5-6.5Ton/Hour Wet Sawdust Pellet Manufacturing Plant can take wet sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 5.5-6.5 Ton/Hour

2. Raw materials: Wet sawdust

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Sawdust Pellet Production Line

2. Raw Material: All kinds of wet sawdust

3. Moisture Content of Raw Material: 40%

4. Capacity: 5.5-6.5 tons per hour

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-1.8*24m, TONY Pellet Machine TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

4.图片

流程图1

流程图2

5.图片

原材料+颗粒图

颗粒+机器图

三维图2张（长宽高）

5.1图片

烘干机带锯末图

1.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:5.5-6.5Ton/Hour.

C.TONY use 1set of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:5.5-6.5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185KW*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:5.5-6.5Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

包装机图片

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3-4Ton/Hour.  

C.TONY double packing machine*1 set

Main Parts: 

(1)TONY's  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

7.图片

图 湿锯末+颗粒 颗粒机

The sawdust biomass pellet project is an environmentally friendly investment with broad prospects.

1. Project Background:

Against the backdrop of the deepening implementation of the "Dual Carbon" strategy and the rising costs of traditional energy, the sawdust biomass pellet project has emerged. This project converts sawdust and other waste generated by wood processing plants and furniture factories into high-density biomass pellet fuel through high-pressure extrusion, achieving resource recycling and reuse, meeting environmental requirements, and generating significant economic benefits.

2. Project Investment:

The project investment scale varies depending on the production scale.

3. Equipment Selection:

Selecting efficient, intelligent, and stable sawdust pellet equipment is crucial to the project's success. High-quality equipment should feature core technologies such as high-precision roller die design, strong raw material adaptability, intelligent temperature and pressure control systems, and automatic lubrication and fault detection. 4. Market Demand and Application Scenarios

Stricter environmental protection policies are driving the phase-out of traditional coal-fired boilers. Biomass pellets, due to their cleanliness, high calorific value (comparable to coal), and stable combustion, have become an alternative energy source for industrial boilers, heating equipment, livestock farms, and food processing. Demand has surged, particularly under the "coal-to-biomass" policy.

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锯末图 颗粒图

Sawdust biomass pellets, made from forestry waste, are a new fuel that combines environmental and practical benefits. Their core advantages are as follows:

The raw material offers significant advantages, with a wide and low-cost source. Relying on waste from wood processing plants and furniture factories, they avoid occupying arable land and enjoy a low purchase price. They are chemical-free, relying on the sawdust's natural fibers bonded together under high temperature and high pressure, preserving their natural properties.

The design is highly adaptable, compact, and easy to store and transport, significantly reducing storage space and transportation costs.

The combustion performance far exceeds that of traditional fuels, offering high efficiency and low pollution: Combustion efficiency exceeds 85%, significantly exceeding coal's 60%, with rapid heat release and minimal pollutant emissions. They meet environmental standards and can directly replace fossil fuels.

The pellets offer outstanding application and economic value, a wide range of applications, and stable returns. They are suitable for industrial boilers, home heating, agricultural greenhouses, and other applications, eliminating the need to modify existing equipment. They also qualify for renewable energy subsidies, offering both environmental and economic benefits.

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绿色地球+原材料+颗粒图

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公司认证图