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Project Brief Introduction:

1.Product:Wet Palm Nut Shell Pellet Line

2.Capacity:18 Ton /Hour

3.TONY Brand 18 Ton /Hour Wet Palm Nut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Large Hydraulic Storage Silo,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2150 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet palm nut shell biomass pellet processing equipment

The principle of the Wet Palm Nut Shell pelleting equipment is to physically extrude Wet Palm Nut Shell into pellets. During the pelleting process, the biomass Palm Nut Shell raw material falls vertically into the feed port. The rotation of the pressure rollers causes the material to be continuously and evenly distributed on the inner surface of the mold cavity. Under the crushing of the pressure rollers, the powdery material passes through the holes of the mold. During this process, the material is subjected to high pressure and high temperature, which causes physical changes or appropriate chemical changes, causing the powdery material to form an elongated cylindrical solid body. Then, the pellets are cut by the cutting blade and discharged from the discharge port. At this point, the pelleting process is completed.

2. Characteristics of wet palm nut shell biomass pellet processing equipment

(1)Highly efficient forming and stable pellet quality: The core equipment, the ring die pellet mill, uses a high-strength alloy ring die and wear-resistant pressure rollers, capable of withstanding the high friction during Wet Palm Nut Shell extrusion, ensuring continuous production.

(2)Strong adaptability to high-moisture raw materials: It can quickly reduce moisture content to the required 10%-15% for pelleting, maintaining stable operation even with significant fluctuations in raw material moisture (such as sawdust collected during the rainy season).

(3)Energy-saving and environmentally friendly, with high resource utilization.

(4)High degree of automation and convenient operation: It can monitor parameters such as raw material moisture, pelleting temperature, and output in real time, automatically adjusting drying time, feeding speed, and pressure roller speed, reducing manual intervention.

3. Application scenarios of wet palm nut shell biomass pellet processing equipment

The main reasons for using Wet Palm Nut Shell to make pellet fuel are its environmental friendliness and economic efficiency. Sugarcane bagasse is a renewable biomass resource. Making it into pellet fuel not only reduces waste generation and disposal but also saves energy and raw materials, reduces carbon emissions, and has high economic value. Furthermore, Wet Palm Nut Shell pellet fuel can reduce greenhouse gas emissions and mitigate environmental pollution. Because Wet Palm Nut Shell pellet fuel is inexpensive, with a market price of approximately 800-900 yuan per ton, it can replace coal, making it even more economically viable. Wet Palm Nut Shell is a byproduct; processing it into pellet fuel allows for the full utilization of this resource and avoids waste.

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TONY Brand 18 Ton/Hour Wet Palm Nut Shell Pellet Manufacturing Plant can take wet palm nut shell into biomass pellets.Palm nut shells are a high-density raw material with a calorific value of 4000-4500 kcal/kg, exhibiting good strength and resistance to breakage after molding. Processing palm fruit shells into biomass pellets represents the recycling of agricultural waste, resulting in low carbon emissions. Furthermore, the raw material is widely available and inexpensive. It can replace coal in boiler combustion, power generation, and heating, making it suitable for both industrial and residential applications. The technology for processing Palm nut shells shells into biomass pellets is mature and highly feasible, making it a high-quality biomass energy raw material.

1. Capacity: 18 Ton/Hour

2. Raw materials: Wet Palm Nut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Processing palm nut shells into biomass pellets is suitable for individuals or entities with raw material resources, targeting the energy alternative market, and possessing basic facilities and capital. Examples include palm growers/cooperatives, biomass energy entrepreneurs, existing biomass processing companies, businesses with heating/power generation needs, and investors in the environmental protection sector.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Palm Nut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Palm Nut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 18 TPH

5. Process: Fine Crushing Process - Palm Nut Shell Dust Storage Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD75*132-132kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.8*24m, TONY Pellet Machine- TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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高效粉碎机带锯末图

1.Palm Nut Shell Fine Crushing Process:

A.This process is mainly used to crush palm nut shell into 8-14mm palm nut shell dust.

B.Capacity:18 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132kw*4sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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大型液压料仓

2.Palm Nut Shell Dust Storage Process:

A. This process is mainly used to storage the palm nut shell dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and palm nut shell dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the palm nut shell dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the palm nut shell dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's New Large Hydraulic Storage Silo.

(2)With Screws Inside The Storage Bin To Prevent Palm Nut Shell Dust Blocked.

5.3图片

烘干机带锯末图

3.Palm Nut Shell Dust Drying Process:

A.This process is mainly used to dry the palm nut shell dust from 40-55% to 10-15%.

B.Capacity:18Ton/Hour.

C.TONY use 2 sets of 2.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:18 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw*6sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:18Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*2 Sets                   

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. 

B.Capacity:18 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿棕榈坚果壳+颗粒 颗粒机

Biomass pellet fuel is widely used in industrial boilers, heating equipment, livestock farms, food processing, textile printing and dyeing, and building materials industries due to its advantages such as being clean and environmentally friendly, having a high calorific value, and stable combustion. With the strict enforcement of environmental policies, traditional coal-fired boilers are being gradually phased out, and biomass pellets, as a high-quality alternative to coal, are experiencing continuous market demand growth. The raw materials for biomass pellets are mainly agricultural and forestry waste, such as sawdust, rice husks, straw, and sawdust. These raw materials are abundant in rural areas, and in some areas are even free, which not only reduces raw material costs but also enables the resource utilization of waste.

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湿棕榈坚果壳图 颗粒图

The CO₂ released from combustion is equal to the carbon sequestration of the palm tree during its growth period, resulting in net carbon emissions approaching zero.

Ultra-low pollutant emissions: sulfur content <0.02%, nitrogen oxide generation 60%-70% lower than coal combustion, meeting stringent environmental standards (such as EU ENplus certification). As a waste product of palm oil mills, the purchase price of palm shells is only 10%-15% of fuel costs, far lower than that of wood pellet raw materials (accounting for over 60% of costs). Palm oil producing regions (Indonesia, Malaysia, etc.) can directly use pellets to replace diesel for power generation, reducing energy costs by 40%-50%. Pellet processing boosts rural employment, creating 15-20 jobs per 10,000 tons of production capacity, enhancing the economic value of agricultural waste. The dense fiber structure of the palm shells allows for high-pressure molding without the need for binders, reducing production costs. With a particle density of 1.1-1.3 g/cm³, its volume is 3-5 times smaller than that of loose husks; it has a low moisture content, is not prone to mold, and can be stored for a long time. It is suitable for coal-fired boiler retrofit systems, biomass-specific burners, and gasification power generation equipment. Its ash content (3%-5%) is lower than that of rice husk ash (15%-20%), reducing the frequency of boiler maintenance.

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绿色地球+原材料+颗粒图

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