1.图片

Project Brief Introduction:

1.Product:Wet Palm Nut Shell Pellet Line

2.Capacity:6-7 Ton /Hour

3.TONY Brand 6-7 Ton /Hour Wet Palm Nut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 900 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet palm nut shell biomass pellet processing equipment

The pellet mill is the core equipment, and its working principle is based on the extrusion of material by the pressure rollers and the die. When the material is fed into the pellet mill, the motor drives the main shaft through a gearbox or reducer, and the main shaft drives the pressure rollers to rotate. During the rotation of the pressure rollers, the material is squeezed into the holes of the die. Under high temperature and high pressure, the lignin in the sawdust softens, and its cellulose molecular clusters become misaligned, deformed, and extended. Adjacent biomass pellets interlock with each other, thus automatically forming the pellets without the need for binders.

2. Characteristics of wet palm nut shell biomass pellet processing equipment

(1) High Production Capacity: To meet market demand for Wet Palm Nut Shell pellets, processing equipment typically boasts high production efficiency. For example, some large-scale Wet Palm Nut Shell pelleting production lines can process several tons or even tens of tons of Wet Palm Nut Shell per hour. High production capacity is achieved by optimizing equipment structure and operating parameters, such as increasing pelleting speed and material conveying efficiency, thereby reducing unit production costs and improving the company's economic benefits.                                                                                                                                                                                                   

(2) Stability and Reliability: Stable equipment operation is crucial for ensuring continuous production and consistent product quality. Wet Palm Nut Shell pelleting equipment prioritizes the quality and reliability of key components during design and manufacturing. For instance, high-strength materials are used to manufacture wear-prone parts such as the pellet mill's pressure rollers, improving their wear resistance and service life. Simultaneously, advanced automated control systems monitor the equipment's operating status in real time, including parameters such as temperature, pressure, and current. In case of abnormalities, timely alarms and corresponding measures are taken to ensure stable and reliable equipment operation and minimize downtime due to equipment failure.    

3. Application scenarios of wet palm nut shell biomass pellet processing equipment

Wet Palm Nut Shell pellet processing equipment is primarily used in biomass energy production, environmentally friendly material manufacturing, agricultural feed processing, and industrial solid waste treatment, adapting to the pelleting needs of different scenarios.

(1) Biomass Energy Production: After being processed into pellets, Wet Palm Nut Shell can be used as biomass fuel to replace coal in industrial boilers, power plants, and residential heating. It boasts high combustion efficiency and low carbon emissions, aligning with environmental trends. For example, Southeast Asia utilizes Coconut Shell pellets for power generation, reducing dependence on fossil fuels.

(2)Environmentally Friendly Material Manufacturing: Processed Coconut Shell pellets can be used as bio-based materials in the production of green building materials (such as composite boards), environmentally friendly packaging materials, and bioactive products.

(3)Animal Feed Processing: After being crushed and pelleted, Wet Palm Nut Shell can be used as a roughage supplement for ruminants (such as cattle and sheep), improving palatability and storage stability.

(4) Biomass Energy Sector: Fuel Pellet Manufacturing: Processed Wet Palm Nut Shell pellets can be directly used as biomass fuel for boiler combustion or power generation, replacing fossil fuels such as coal.

(5)Carbonization Raw Materials: After being processed in a carbonization furnace, coconut shell charcoal is produced, which is further processed into activated carbon for use in wastewater treatment or air purification.

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TONY Brand 6-7 Ton/Hour Wet Palm Nut Shell Pellet Manufacturing Plant can take wet palm nut shell into biomass pellets.Palm nut shells are a high-density raw material with a calorific value of 4000-4500 kcal/kg, exhibiting good strength and resistance to breakage after molding. Processing palm fruit shells into biomass pellets represents the recycling of agricultural waste, resulting in low carbon emissions. Furthermore, the raw material is widely available and inexpensive. It can replace coal in boiler combustion, power generation, and heating, making it suitable for both industrial and residential applications. The technology for processing Palm nut shells shells into biomass pellets is mature and highly feasible, making it a high-quality biomass energy raw material.

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Wet Palm Nut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Processing palm nut shells into biomass pellets is suitable for individuals or entities with raw material resources, targeting the energy alternative market, and possessing basic facilities and capital. Examples include palm growers/cooperatives, biomass energy entrepreneurs, existing biomass processing companies, businesses with heating/power generation needs, and investors in the environmental protection sector.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Wet Palm Nut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Palm Nut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 6-7 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD85*250-250kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

高效粉碎机

带锯末图

1.Palm Nut Shell Fine Crushing Process:

A.This process is mainly used to crush palm nut shell into 8-14mm palm nut shell dust.

B.Capacity:6-7Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机

带锯末图

2.Palm Nut Shell Dust Drying Process:

A.This process is mainly used to dry the palm nut shell dust from 40-55% to 10-15%.

B.Capacity:6-7Ton/Hour.

C.TONY use 1set of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132KW*3sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:6-7Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

半自动包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6-7Ton/Hour.  

C.TONY double packing machine*1 set

Main Parts: 

(1)TONY's  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿棕榈坚果壳+颗粒 颗粒机

This project utilizes the large quantities of Wet Palm Nut Shell generated during its processing—a resource with natural fuel properties but difficult to handle—as its core raw material. Through specialized collection, pretreatment, drying, and molding processes, it transforms this material into high-quality, high-calorific-value, clean-burning biomass pellets. This achieves the resource, energy, and high-value utilization of agricultural waste, serving the clean energy needs of industrial boilers, residential heating, and power generation, while creating significant economic, environmental, and social benefits. Wet Palm Nut Shell has a high lignin content (approximately 30%) and a good fiber structure, naturally possessing the potential to be used as a solid fuel. Its calorific value, in its oven-dry state, can reach approximately 4000-4500 kcal/kg, approaching or exceeding that of common wood pellets (4200-4800 kcal/kg). The large quantity and concentration of raw materials, along with near-zero or even negative costs (processing fees), are the core competitive advantages of this project.te.

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湿棕榈坚果壳图 颗粒图

The CO₂ released from combustion is equal to the carbon sequestration of the palm tree during its growth period, resulting in net carbon emissions approaching zero.

Ultra-low pollutant emissions: sulfur content <0.02%, nitrogen oxide generation 60%-70% lower than coal combustion, meeting stringent environmental standards (such as EU ENplus certification). As a waste product of palm oil mills, the purchase price of palm shells is only 10%-15% of fuel costs, far lower than that of wood pellet raw materials (accounting for over 60% of costs). Palm oil producing regions (Indonesia, Malaysia, etc.) can directly use pellets to replace diesel for power generation, reducing energy costs by 40%-50%. Pellet processing boosts rural employment, creating 15-20 jobs per 10,000 tons of production capacity, enhancing the economic value of agricultural waste. The dense fiber structure of the palm shells allows for high-pressure molding without the need for binders, reducing production costs. With a particle density of 1.1-1.3 g/cm³, its volume is 3-5 times smaller than that of loose husks; it has a low moisture content, is not prone to mold, and can be stored for a long time. It is suitable for coal-fired boiler retrofit systems, biomass-specific burners, and gasification power generation equipment. Its ash content (3%-5%) is lower than that of rice husk ash (15%-20%), reducing the frequency of boiler maintenance.

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绿色地球+原材料+颗粒图

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绿色地球+原材料+颗粒图