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Project Brief Introduction:

1.Product:Dried Rice Husk Pellet Line

2.Capacity:8.5-9.5 Ton /Hour

3.TONY Brand 8.5-9.5 Ton /Hour Dried Rice Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 605 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried rice husk biomass pellet processing equipment

The core principle of processing rice husks into biomass pellets is to utilize the physical properties of the rice husks combined with external pressure and temperature to achieve dense molding. The entire process does not rely on external adhesives; it primarily depends on the natural binding force formed by the softening of lignin in the rice husks at high temperatures.

2. Characteristics of dried rice husk biomass pellet processing equipment

(1) High efficiency :TONY biomass pellet machine unique design, is high efficiency, large capacity output.

(2) High quality pellet machine: The biomass pellet machine produced by Tony has solid work, stable operation and service life.

(3) The equipment has a high degree of automation, reduces manual operation, not only saves labor costs, but also can achieve efficient production.

(4) The applicability of raw materials is stronger, many raw materials can be pressed biomass particles, only need to replace the mold and other accessories can truly achieve "one machine multi-purpose"

3. Application scenarios of dried rice husk biomass pellet processing equipment

(1) Domestic heating and living energy, clean, pollution-free, easy to store and transport;

(2) Industrial boiler and kiln fuel, instead of coal and gas, to solve environmental pollution;

(3) Can be used as a fuel for gasification power generation and thermal power generation to solve the problem of shutting down small thermal power plants;

(4) It can also be used as feed for livestock in large farms for easy storage and transportation.

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TONY Brand 8.5-9.5 TPH Dried Rice Husk Pellet Line can process dried rice husk and various biomass materials into biomass pellets. The core of the rice husk biomass pellet production line is to take advantage of the characteristics of rice husks—lightweight, high in silicon, and low in agglomeration—and transform agricultural waste rice husks into standardized biomass fuel through customized pretreatment and pelleting processes. This fuel is widely applicable to rice-growing areas and energy demand scenarios.The core significance of the rice husk biomass pellet production line is to realize the resource utilization, reduction and low-carbon utilization of rice husk waste, which not only solves the problem of agricultural solid waste pollution, but also provides a clean option for energy structure transformation, and has economic, environmental and social value.

1. Capacity: 8.5-9.5 Ton/Hour

2. Raw materials: Dried rice husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, large farms, private growers and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Rice Husk Pellet Production Line

2. Raw Material: Dried rice husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 8.5-9.5 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ760-III-185kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw *3sets

C.Capacity:8.5-9.5 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:8.5-9.5 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand double packing machine*1 set.

C.Capacity:8.5-9.5 tons/hour.

Main Parts: 

(1)TONY's New Double Packing Machine . 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 稻壳+颗粒 颗粒机

Rice husk biomass pellet is used as raw material to press rice husk into high-density particles, which has the advantages of low ignition point, high heating, clean and sanitary Combustion process, and is a high-quality fuel to replace Coal and other traditional fuels.

In recent years, coal resources are increasingly lacking, and the development and utilization of biomass is of great significance to global environmental protection and energy Conservation. With rice husk as the main raw material, The formed rice husk particles have the characteristics of high combustion efficiency, large heat, less sulfur dioxide, ammoniaNitrogen compounds and dust, etc., and the combustion efficiency reaches more than 85% (more than The Ordinary coal combustion efficiency of about 60%).

Using rice husk to do biomass pellet process is very simple, rice husk does not need pretreatment directly can enter the rice husk pellet machine for granulation, low cost and simple Operation, rice husk pellet as a new biomass fuel, With high heat value. Its heat density is between 3500-4500 kcal/kg. In contrast, the heat density of wood chips is only about 1800-2200 kcal/kg. Therefore, the thermal efficiency of rice husk particles is more than 50% higher than That of traditional wood chips, and it is a very excellent biomass fuel.

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稻壳图加颗粒图

Rice husk pellets meet the environmental requirements of the "dual carbon" policy, with pollution emissions throughout their life cycle far lower than those of fossil fuels.

1. Extremely Low Pollutant Emissions:  

Combustion produces almost no black smoke; sulfur dioxide emissions are <50mg/m³ (only 1/10-1/5 of coal), nitrogen oxide emissions are <200mg/m³, and dust emissions can be controlled below 30mg/m³. No complex exhaust gas treatment equipment is needed to meet national environmental standards, making it particularly suitable for industrial enterprises and residential applications with strict emission requirements.

2. Zero Net Emissions in the Carbon Cycle:

 Rice husks are agricultural waste. The carbon dioxide absorbed during their growth is essentially balanced with the carbon dioxide released during combustion, making them a "carbon-neutral" fuel. This helps users achieve carbon reduction targets and contributes to addressing the pressures of the "dual carbon" policy.

3. Ash residue can be utilized as a resource: 

The ash residue after combustion is rich in elements such as silicon and potassium, which can be directly used as organic fertilizer to return to the field (to improve soil permeability), or processed into silicon fertilizer and potassium fertilizer, realizing the recycling of "fuel-ash residue-fertilizer" without waste pollution.

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绿色地球+原材料+颗粒图

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公司优势图