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Project Brief Introduction:

1.Product:Dried Rice Husk Pellet Line

2.Capacity:6-7.5 Ton /Hour

3.TONY Brand 6-7.5 Ton /Hour Dried Rice Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 440 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried rice husk biomass pellet processing equipment

Forming: Fiber reorganization and densification under mechanical extrusion are key steps in pelleting. Its core principle is "high-pressure extrusion + wood fiber self-adhesion." The lignin in the rice husk (a natural binder that softens under pressure and frictional heat) works with moisture to tightly bind the fibers, forming pellets with a fixed shape.

Core Component: Forming Machine – "Ring Die Pelletizer" – More adaptable to dry materials and less prone to clogging.

During extrusion, the intense friction between the rice husk and the inner wall of the die and the roller surface generates frictional heat of 60-90℃. This temperature softens the lignin in the rice husk (lignin's softening point is approximately 70-100℃). Simultaneously, moisture forms "liquid bridges," binding the dispersed fibers together, laying the foundation for subsequent forming.

2. Characteristics of dried rice husk biomass pellet processing equipment

(1) High efficiency and energy saving: For example, pellet mills have low energy consumption, high output, compact technology, small footprint, good dust removal effect, low noise, and a good production environment. A production line only requires 2-3 workers to achieve automated operation, thereby reducing labor costs.

(2) Low maintenance cost and easy operation: Rice husk pellet mills have low maintenance costs and do not require manual lubrication. Non-professionals can complete maintenance without spending much time. Wear parts are practical and durable. Bearings use international brands and are not easily damaged. Operation is simple and does not require professional personnel.

(3) Raw material processing and environmental protection: The moisture content of the raw materials before pellet processing needs to be controlled at around 10-15%. Rice husk pellets have low levels of harmful substances, and the harmful gas components produced during combustion are extremely low. The ash after combustion can be used as potassium fertilizer, meeting environmental protection requirements.

3. Application scenarios of dried rice husk biomass pellet processing equipment

(1) Domestic solid fuel: Rice husk pellets have high utilization rates, are easy to store and use, are hygienic and safe, and can be used for home heating.

(2) Main solid fuel for industrial boilers: It can replace raw coal, heavy oil, and natural gas, reducing air pollution. Burning 10,000 tons of biomass fuel can replace 7,000 tons of standard coal, reducing sulfur dioxide emissions by 165 tons, particulate matter emissions by 80 tons, and carbon dioxide emissions by 14,400 tons.

(3) Thermal power generation: The fuel's calorific value can reach 3400-6000 kcal.

In summary, rice husk biomass pellet fuel has the characteristics of being "environmentally friendly," "energy-saving," "renewable," and "zero-carbon emission," making it the best renewable energy source to replace coal. From the perspectives of cost, energy saving, and environmental protection, biomass fuel is a better alternative to coal.

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TONY Brand 6-7.5 TPH Dried Rice Husk Pellet Line can process dried rice husk and various biomass materials into biomass pellets. The core of the rice husk biomass pellet production line is to take advantage of the characteristics of rice husks—lightweight, high in silicon, and low in agglomeration—and transform agricultural waste rice husks into standardized biomass fuel through customized pretreatment and pelleting processes. This fuel is widely applicable to rice-growing areas and energy demand scenarios.The core significance of the rice husk biomass pellet production line is to realize the resource utilization, reduction and low-carbon utilization of rice husk waste, which not only solves the problem of agricultural solid waste pollution, but also provides a clean option for energy structure transformation, and has economic, environmental and social value.

1. Capacity: 6-7.5 Ton/Hour

2. Raw materials: Dried rice husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, large farms, private growers and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Rice Husk Pellet Production Line

2. Raw Material: Dried rice husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 6-7.5 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ551-III-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132kw *3sets

C.Capacity:6-7.5 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:6-7.5 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand double packing machine*1 set.

C.Capacity:6-7.5 tons/hour.

Main Parts: 

(1)TONY's New Double Packing Machine . 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 稻壳+颗粒 颗粒机

With the continuous popularization of global environmental protection concepts and the tight global energy situation, rice husk biomass particles as a high-quality substitute for traditional coal resources, the application prospect will be more and more broad.

In the tide of entrepreneurship, looking for a field with both development potential and business opportunities is the dream of every entrepreneur. Today, let's talk about rice husk particles business - this seemingly ordinary, but it is Full of opportunities in the industry. So, is the rice husk granule business good? The answer is yes, of course, but the key is whether you can grasp the way.

1. Entrepreneurship Opportunities In Rice Husk Industry

Rice husk, as a by-product of rice processing, has a wide range of uses, and the production of biomass fuel instead of coal resources has been welcomed by the market. With the improvement of environmental awareness and the Progress of biotechnology, the demand for rice husk particles is rising year by year, and the market prospect is broad. For entrepreneurs, the rice husk industry is undoubtedly an area worth exploring.

(1) Rich Resources: The global rice husk resources are rich, easy to obtain, and low cost, which provides unique advantages for entrepreneurs.

(2) Policy Support: The government has given strong support to the environmental protection industry and the utilization of agricultural waste, providing a good policy environment for the development of the rice husk industry.

(3) Market Demand: With the progress of biotechnology, the added value of rice husk particles continues to increase, and the market demand continues to grow.

2. The Benefits Of Rice Husk Business

(1) Low Input And High Return: Rice husk as a raw material, the cost is relatively low, and the processed product has high added value, which can achieve low input and high return.

(2) Stable Market Demand: The application field of rice husk is wide, the market demand is stable, and entrepreneurs do not have to worry about the problem of unsalable products.

(3) Sustainable Development: The use of rice husk is in line with the concept of environmental protection, conducive to sustainable development, and in line with the development trend of the future industry.

3. How To Start A Successful Rice Husk Business

(1) In-Depth Understanding Of The Industry: Before starting a business, it is necessary to conduct in-depth understanding and research on the rice husk industry, and master the basic situation and market dynamics of the industry.

(2) Select Suitable Products: According to market demand and own conditions, select suitable rice husk products for development and production.

(3) Strengthen Technology Research And Development: The added value of rice husk can not be separated from the support of technology, to strengthen technology research and development, improve product quality and added value.

(4) Expand Sales Channels: Actively explore sales channels, introduce products to the market, and improve market share.

As long as we seize the opportunity, give full play to our advantages, strengthen technology research and development and market development, rice husk business will be able to become a successful road for our business. In this Era full of opportunities and challenges, let us go hand in hand to create a brilliant future of rice husk industry!

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稻壳图加颗粒图

1. Environmental Characteristics

(1) Low Pollution Emissions: The sulfur and phosphorus content during combustion is extremely low, and the concentrations of SO₂ and NOx in the flue gas are far lower than those of coal, preventing acid rain. CO₂ emissions are zero (because plants absorb CO₂ during growth).

(2) Ash Utilization: The ash after combustion is rich in organic potassium, which can be recycled as a high-efficiency organic fertilizer.

2. Economic Characteristics

(1) Wide Range of Raw Material Sources: Rice husks can be used to process waste, crop straw, and other waste materials, resulting in lower production costs than traditional fossil fuels.

(2) Substitution Benefits: Replacing coal can save approximately 20% to 30% of fuel costs.

3. Wide Range of Application Scenarios:

(1) Industrial Applications: Widely used in boiler heating, power generation, and industrial production, such as in textile mills and food factories.

(2) Civil Heating and Domestic Energy: Rice husk pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.

(3) Biomass Industrial Boilers: As a primary fuel for industrial boilers, it can replace coal, heavy oil, and natural gas, solving environmental pollution problems.

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绿色地球+原材料+颗粒图

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公司优势图