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Project Brief Introduction:

1.Product:Wet Palm Nut Shell Pellet Line

2.Capacity:14-16 Ton /Hour

3.TONY Brand 14-16 Ton /Hour Wet Palm Nut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1950 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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原材料图+颗粒机图片

1. The working principle of wet palm nut shell biomass pellet processing equipment

The principle of the Wet Palm Nut Shell pelleting equipment is to physically extrude Wet Palm Nut Shell into pellets. During the pelleting process, the biomass Palm Nut Shell raw material falls vertically into the feed port. The rotation of the pressure rollers causes the material to be continuously and evenly distributed on the inner surface of the mold cavity. Under the crushing of the pressure rollers, the powdery material passes through the holes of the mold. During this process, the material is subjected to high pressure and high temperature, which causes physical changes or appropriate chemical changes, causing the powdery material to form an elongated cylindrical solid body. Then, the pellets are cut by the cutting blade and discharged from the discharge port. At this point, the pelleting process is completed.

2. Characteristics of wet palm nut shell biomass pellet processing equipment

(1)Highly efficient forming and stable pellet quality: The core equipment, the ring die pellet mill, uses a high-strength alloy ring die and wear-resistant pressure rollers, capable of withstanding the high friction during Wet Palm Nut Shell extrusion, ensuring continuous production.

(2)Strong adaptability to high-moisture raw materials: It can quickly reduce moisture content to the required 10%-15% for pelleting, maintaining stable operation even with significant fluctuations in raw material moisture (such as sawdust collected during the rainy season).

(3)Energy-saving and environmentally friendly, with high resource utilization.

(4)High degree of automation and convenient operation: It can monitor parameters such as raw material moisture, pelleting temperature, and output in real time, automatically adjusting drying time, feeding speed, and pressure roller speed, reducing manual intervention.

3. Application scenarios of wet palm nut shell biomass pellet processing equipment

(1)Hot Water and Industrial Boilers: This pellet fuel is suitable for hot water and industrial boilers, providing a stable heat source.

(2)Biomass Power Plants: Wet Palm Nut Shell pellets are an important fuel source for biomass power plants, contributing to the sustainable use of energy.

(3)Agriculture and Forestry: In agricultural production, the ash from combustion can be used directly as potash fertilizer, promoting crop growth. Furthermore, the production of Wet Palm Nut Shell pellets can help manage agricultural waste and reduce environmental pollution.

(4)Environmental Protection: Because Wet Palm Nut Shell pellets are renewable and do not release other harmful gases during combustion, their use is environmentally friendly and helps reduce greenhouse gas emissions.

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TONY Brand 14-16 Ton/Hour Wet Palm Nut Shell Pellet Manufacturing Plant can take wet palm nut shell into biomass pellets.Palm nut shells are a high-density raw material with a calorific value of 4000-4500 kcal/kg, exhibiting good strength and resistance to breakage after molding. Processing palm fruit shells into biomass pellets represents the recycling of agricultural waste, resulting in low carbon emissions. Furthermore, the raw material is widely available and inexpensive. It can replace coal in boiler combustion, power generation, and heating, making it suitable for both industrial and residential applications. The technology for processing Palm nut shells shells into biomass pellets is mature and highly feasible, making it a high-quality biomass energy raw material.

1. Capacity: 14-16 Ton/Hour

2. Raw materials: Wet Palm Nut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Processing palm nut shells into biomass pellets is suitable for individuals or entities with raw material resources, targeting the energy alternative market, and possessing basic facilities and capital. Examples include palm growers/cooperatives, biomass energy entrepreneurs, existing biomass processing companies, businesses with heating/power generation needs, and investors in the environmental protection sector.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Palm Nut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Palm Nut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 14-16 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD85*250-250kw, Rotary Drum Dryer-2.5*24m, TONY Pellet Machine- TYJ860-Ⅲ-250kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

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高效粉碎机

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1.Palm Nut Shell Fine Crushing Process:

A.This process is mainly used to crush palm nut shell into 8-14mm palm nut shell dust.

B.Capacity:14-16 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Palm Nut Shell Dust Drying Process:

A.This process is mainly used to dry the palm nut shell dust from 40-55% to 10-15%.

B.Capacity:14-16Ton/Hour.

C.TONY use 2 sets of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:14-16 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250kw*4set

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:14-16Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*2 Sets                   

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. 

B.Capacity:14-16 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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图 湿棕榈坚果壳+颗粒 颗粒机

This project utilizes the large quantities of Wet Palm Nut Shell generated during its processing—a resource with natural fuel properties but difficult to handle—as its core raw material. Through specialized collection, pretreatment, drying, and molding processes, it transforms this material into high-quality, high-calorific-value, clean-burning biomass pellets. This achieves the resource, energy, and high-value utilization of agricultural waste, serving the clean energy needs of industrial boilers, residential heating, and power generation, while creating significant economic, environmental, and social benefits. Wet Palm Nut Shell has a high lignin content (approximately 30%) and a good fiber structure, naturally possessing the potential to be used as a solid fuel. Its calorific value, in its oven-dry state, can reach approximately 4000-4500 kcal/kg, approaching or exceeding that of common wood pellets (4200-4800 kcal/kg). The large quantity and concentration of raw materials, along with near-zero or even negative costs (processing fees), are the core competitive advantages of this project.

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湿棕榈坚果壳图 颗粒图

1. Abundant Raw Materials: Wet Palm Nut Shell is produced during the palm oil refining process by first extracting the kernel from the pulp, then removing the outer shell. This removed portion is the Palm Nut Shell, which has long been discarded, resulting in an abundant and low-cost raw material.

2. Low Ash Content: Biomass pellet fuel has lower solid emissions than coal, reducing slag costs and environmental pollution. The solid emissions from biomass pellet fuel are entirely ash, accounting for approximately 0.4% to 7.0% of the total weight; while coal combustion produces a mixture of ash, alkali, and residual coal, accounting for approximately 25% to 40% of the total weight.

3. Stable Properties and Good Storage: Palm shells have a high density (1.1), making them less prone to breakage and easy to store and transport. Their total moisture content generally does not exceed a certain percentage, and they are easy to dry quickly after getting wet. They can withstand long-term exposure to sun and rain (1-2 years).               4. High Calorific Value: Palm Nut Shell boasts a calorific value of 4300-4800 kcal/kg, higher than common biomass pellet fuels such as sawdust, rice stalks, and straw, and burns more completely than coal.

5. Environmental Friendliness: Compared to traditional coal and heavy oil, it significantly surpasses national standards in four key indicators: smoke, sulfur dioxide, nitrogen oxides, and smoke opacity. Combustion produces no sulfur dioxide or phosphorus pentoxide, and its unique chemical properties help reduce greenhouse gas emissions.

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绿色地球+原材料+颗粒图

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