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Project Brief Introduction:

1.Product:Wet Palm Nut Shell Pellet Line

2.Capacity:10.5-12 Ton /Hour

3.TONY Brand 10.5-12 Ton /Hour Wet Palm Nut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1490 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet palm nut shell biomass pellet processing equipment

The Wet Palm Nut Shell pellet processing equipment mainly consists of a crusher, dryer, pelletizer, cooler, and packaging machine. First, a high-efficiency crusher grinds the raw material into sawdust. Then, a drum dryer dries the Wet Palm Nut Shell to 10-15% moisture, causing it to solidify. Next, the coconut shell powder is fed into a biomass pelletizer, where it is extruded into pellets through molds and rollers. Afterward, a pellet cooler cools the pellets to save space and processing time, and makes them easier to package and transport. Finally, a packaging machine packages the cooled pellets for easy storage and transportation.

2. Characteristics of wet palm nut shell biomass pellet processing equipment

(1)High-efficiency drying: Wet Palm Nut Shell has a high moisture content and typically requires a drying process to reduce it to within 10-15%. High-efficiency drying equipment ensures that bagasse reaches the appropriate moisture content in a short time, improving the effectiveness of subsequent pelleting processes.

(2)Durability: In Wet Palm Nut Shell pelletizers, dies and rollers are wear parts; therefore, the processing equipment should be durable and have a long service life. Users should pay attention to maintenance. The high-wear-resistant dies and rollers used by our company have a much longer service life and output than ordinary ones.

(3)High degree of automation: Modern Wet Palm Nut Shell pelletizing equipment is usually equipped with an automated control system, enabling continuous production, reducing manual intervention, and improving production efficiency and product quality stability.

(4)Environmental protection and energy saving: With increasing environmental awareness, processing equipment should have energy-saving and emission-reduction features to reduce environmental impact. For example, using high-efficiency drying equipment can reduce energy consumption.

(5)adapt to changes in the characteristics of different raw materials and production scale, possessing good flexibility and adaptability.

3. Application scenarios of wet palm nut shell biomass pellet processing equipment

(1)Hot Water and Industrial Boilers: This pellet fuel is suitable for hot water and industrial boilers, providing a stable heat source.

(2)Biomass Power Plants: Wet Palm Nut Shell pellets are an important fuel source for biomass power plants, contributing to the sustainable use of energy.

(3)Agriculture and Forestry: In agricultural production, the ash from combustion can be used directly as potash fertilizer, promoting crop growth. Furthermore, the production of Wet Palm Nut Shell pellets can help manage agricultural waste and reduce environmental pollution.

(4)Environmental Protection: Because Wet Palm Nut Shell pellets are renewable and do not release other harmful gases during combustion, their use is environmentally friendly and helps reduce greenhouse gas emissions.

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TONY Brand 10.5-12 Ton/Hour Wet Palm Nut Shell Pellet Manufacturing Plant can take wet palm nut shell into biomass pellets.Palm nut shells are a high-density raw material with a calorific value of 4000-4500 kcal/kg, exhibiting good strength and resistance to breakage after molding. Processing palm fruit shells into biomass pellets represents the recycling of agricultural waste, resulting in low carbon emissions. Furthermore, the raw material is widely available and inexpensive. It can replace coal in boiler combustion, power generation, and heating, making it suitable for both industrial and residential applications. The technology for processing Palm nut shells shells into biomass pellets is mature and highly feasible, making it a high-quality biomass energy raw material.

1. Capacity: 10.5-12 Ton/Hour

2. Raw materials: Wet Palm Nut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Processing palm nut shells into biomass pellets is suitable for individuals or entities with raw material resources, targeting the energy alternative market, and possessing basic facilities and capital. Examples include palm growers/cooperatives, biomass energy entrepreneurs, existing biomass processing companies, businesses with heating/power generation needs, and investors in the environmental protection sector.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Palm Nut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Palm Nut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 10.5-12 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD75*160-160kw, Rotary Drum Dryer-1.8*24m, TONY Pellet Machine- TYJ860-Ⅲ-250kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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高效粉碎机

带锯末图

1.Palm Nut Shell Fine Crushing Process:

A.This process is mainly used to crush palm nut shell into 8-14mm palm nut shell dust.

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Palm Nut Shell Dust Drying Process:

A.This process is mainly used to dry the palm nut shell dust from 40-55% to 10-15%.

B.Capacity:10.5-12Ton/Hour.

C.TONY use 2 sets of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250kw*3set

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:10.5-12Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1 Set                   

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. 

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿棕榈坚果壳+颗粒 颗粒机

The Wet Palm Nut Shell biomass pellet project aims to solve the pressing problem of agricultural waste disposal, aligning with the national "dual-carbon" strategy and renewable energy development direction. It boasts significant raw material cost advantages, excellent product performance, a broad market potential, and positive environmental and social benefits. Despite facing technical cost challenges such as drying energy consumption, equipment wear and tear, and the seasonality of raw materials, as well as market competition risks, the project demonstrates strong commercial viability and sustainable development potential through scientific planning (site selection and scale), meticulous management (process control and cost control), technological innovation (energy saving and consumption reduction, wear resistance), diversified market development (primarily industrial, supplemented by civilian use, and exploration of exports), and brand building. It is not only a promising and profitable entrepreneurial project but also a responsible practice that promotes a circular agricultural economy, supports rural green revitalization, and contributes to the nation's energy transition. Entrepreneurs need to overcome technical difficulties with a pragmatic attitude and grasp market trends with keen insight to truly transform waste Wet Palm Nut Shell into a continuous source of "green gold."

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湿棕榈坚果壳图 颗粒图

Wet Palm Nut Shell biomass pellets have significant advantages in terms of calorific value, environmental friendliness, renewability, property stability, economic benefits, abundant raw materials, and combustion performance.

1. Unique Combustion Performance: Biomass pellet fuel ignites better than coal, is easier to ignite, and significantly shortens the start-up time. Solid emissions from biomass pellet fuel are lower than those from coal, reducing slag costs and environmental pollution.

2. Environmental Friendliness: Compared with traditional coal and heavy oil, it significantly surpasses national standards in four indicators: smoke, sulfur dioxide, nitrogen oxides, and smoke opacity. This gives it an inherent environmental advantage over traditional fossil fuels. Combustion does not produce sulfur dioxide or phosphorus pentoxide, and its unique chemical properties can reduce greenhouse gas emissions.

3. Wide Applications: Primarily used as fuel in power plants, cement plants, printing and dyeing plants, food factories, electroplating plants, etc., it is an energy-saving and environmentally friendly fuel.

4. Stable Properties and Good Storage: Palm shells have a high density (1.1), are not easily broken, and are convenient for storage and transportation. Its total moisture content generally does not exceed %, and it is easy to dry quickly after being wet. It can withstand long-term exposure to sun and rain (1-2 years).

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绿色地球+原材料+颗粒图

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客户参观图