1.图片

Project Brief Introduction:

1.Product:Wet Hazelnut Husk Pellet Line

2.Capacity:7.5-9 Ton /Hour

3.TONY Brand 7.5-9 Ton /Hour Wet Hazelnut Husk Pellet Line Project Process

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 630 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet hazelnut husk biomass pellet processing equipment

Wet Hazelnut Husk pellet processing equipment mainly transforms biomass raw materials such as Wet Hazelnut Husk into high-density pellet fuel through processes including drying, pelleting, cooling, and packaging. The pelleting stage is the core, requiring mechanical extrusion to shape the raw material under high temperature and pressure. The drying stage is a crucial step in processing wet sawdust, requiring the moisture content of the raw material to be controlled within a suitable range to ensure optimal pelleting results.

2. Characteristics of wet hazelnut husk biomass pellet processing equipment

(1) Direct connection between the motor shaft and gear shaft results in stronger power transmission, greater torque resistance, higher stability, and lower maintenance rate.

(2) Improved bearing housing, changed sealing method, and use of forged tempered wear-resistant material to prevent dust from entering the bearing housing.

(3) Larger gearbox body and gears result in higher output power and lower power consumption.

(4) Uses genuine heavy-duty Harbin bearings, resulting in longer bearing life and lower overall machine maintenance rate.

(5) The ring die adopts a vertical double-layer structure, with both layers usable, improving utilization, reducing costs, and increasing efficiency.

(6) Rotating pressure rollers centrifuge the material, resulting in uniform material distribution.

(7) High efficiency and energy saving, automatic timed oil lubrication ensures sufficient bearing lubrication and safer, more reliable operation.

(8) High-pressure filtration and a clean, smooth independent frequency converter guarantee particle output. 

3. Application scenarios of wet hazelnut husk biomass pellet processing equipment

Wet Hazelnut Husk pellet processing equipment is primarily used in biomass energy production, activated carbon manufacturing, food, and environmental protection. It achieves efficient resource utilization by converting wet hazelnut husk into pellets.     

Core application areas: By turning wet hazelnut husk into pellets, the equipment expands its applications across multiple industries:

Biomass Energy: The processed pellets can be used as fuel in boilers, gasifiers, etc., replacing 20% ​​of traditional fossil fuels.

Activated Carbon Production: The pellets are carbonized and activated to produce activated carbon, used in wastewater treatment, air purification, etc.

Food Industry: In some processes, it is used to produce food additives or dietary fiber (must meet food-grade standards).nvironmental

Protection: As an organic waste treatment solution, it reduces waste emissions and achieves resource recycling.

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TONY Brand 7.5-9 Ton/Hour Wet Hazelnut Husk Pellet Manufacturing Plant can  process take wet hazelnut husk and various biomass materials into biomass pellets.Hazelnut husk biomass pellet processing is a typical "waste resource utilization" project. Its core characteristics are readily available raw materials, outstanding environmental attributes, and combustion performance suitable for both civilian and small- to medium-sized industrial applications, making it highly practical. With the increasing global emphasis on and demand for renewable energy, the biomass fuel market is showing a positive development trend, and hazelnut husk biomass pellet processing projects have considerable development prospects.

1. Capacity: 7.5-9 Ton/Hour

2. Raw materials: Wet Hazelnut Husk

3. Moisture: Wet type, about 40-55% .

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers:Entrepreneurs with advantages in raw materials, such as nut processing business owners, cooperatives/brokers in major hazelnut producing areas, agricultural waste recyclers, biomass energy traders, and investors interested in the environmental protection industry, etc.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

原材料--成品图

1. Project Name: Wet Hazelnut Husk Pellet Production Line

2. Raw Material: Wet Hazelnut Husk

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 7.5-9 TPH

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-2.5*24m, TONY Pellet Machine TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

烘干机

带榛子壳图

1.Hazelnut Husk Drying Process:

A.This process is mainly used to dry the hazelnut husk from 40-55% to 10-15%.

B.Capacity:7.5-9 tons/hour.

C.TONY use 1set of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:7.5-9 tons/hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160kw*3sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:7.5-9tons/hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.4图片

半自动包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:7.5-9 tons/hour.  

C.TONY double packing machine* 1set

Main Parts: 

(1)TONY's  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

7.图片

图 湿榛子壳+颗粒 颗粒机

The Wet Hazelnut Husk biomass pellet project aims to solve the pressing problem of agricultural waste disposal, aligning with the national "dual-carbon" strategy and renewable energy development direction. It boasts significant raw material cost advantages, excellent product performance, a broad market potential, and positive environmental and social benefits. Despite facing technical cost challenges such as drying energy consumption, equipment wear and tear, and the seasonality of raw materials, as well as market competition risks, the project demonstrates strong commercial viability and sustainable development potential through scientific planning (site selection and scale), meticulous management (process control and cost control), technological innovation (energy saving and consumption reduction, wear resistance), diversified market development (primarily industrial, supplemented by civilian use, and exploration of exports), and brand building. It is not only a promising and profitable entrepreneurial project but also a responsible practice that promotes a circular agricultural economy, supports rural green revitalization, and contributes to the nation's energy transition. Entrepreneurs need to overcome technical difficulties with a pragmatic attitude and grasp market trends with keen insight to truly transform waste Wet Hazelnut Husk into a continuous source of "green gold."

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榛子壳图 颗粒图

1. Environmentally Friendly Characteristics

Wet Hazelnut Husk pellets are a clean and environmentally friendly fuel, producing fewer pollutants during combustion. For example, when using a biomass energy-saving and environmentally friendly downdraft gasifier to burn Wet Hazelnut Husk, low tar and zero dust emissions can be achieved, and nitrogen oxide emissions meet the national boiler air emission standards (GB/T13271-2014)5. Furthermore, the ash from combustion can be used as fertilizer, realizing the recycling of biological resources.

2. High Energy Efficiency

Wet Hazelnut Husk pellets have a low moisture content, making combustion air easy to adjust and resulting in high combustion thermal efficiency. This means that energy can be released more fully during combustion, improving energy utilization efficiency.

3. High Safety

Wet Hazelnut Husk pellets are safe to use, containing no fissile or explosive chemicals, eliminating the risk of poisoning, explosions, or leaks, ensuring safety during use.

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绿色地球+原材料+颗粒图

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公司服务图