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Project Brief Introduction:

1.Product:Wet Hazelnut Husk Pellet Line

2.Capacity:2-2.5 Ton /Hour

3.TONY Brand 2-2.5 Ton /Hour Wet Hazelnut Husk Pellet Line Project Process

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 200 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet hazelnut husk biomass pellet processing equipment

The core equipment for processing wet hazelnut husks into biomass pellets is the biomass pellet mill. Its principle involves pre-treating to reduce moisture, then mechanically extruding the material through a die to form pellets. The extrusion force generated by the mechanical transmission increases the material density, while the lignin softens upon heating, acting as a natural binder. The entire process relies on physical extrusion and the binding effect of the raw material's own lignin. No additional glue is required.

2. Characteristics of wet hazelnut husk biomass pellet processing equipment

(1) Full-process linkage control: 

All modules of the equipment are linked through a central control system, which can automatically monitor key parameters such as material moisture content, particle density, and equipment load. In case of abnormalities, it will automatically alarm and adjust parameters (such as stopping the machine for cleaning and adjusting the drying temperature), reducing manual intervention.

(2) Automatic adjustment of key links: 

The dryer can automatically adjust the hot air temperature and material residence time according to the initial moisture content of the raw materials; the granulator can finely adjust the pressure and speed of the pressure rollers in real time based on particle hardness feedback; the cooling and screening machine can automatically separate unqualified fragments and return them for reprocessing, ensuring that the finished product qualification rate is stable at over 95%.

(3) Reduced reliance on manual labor: 

A production line only requires 3-5 people to complete tasks such as raw material feeding, equipment monitoring, and finished product packaging. Compared with traditional equipment, labor costs are reduced by more than 50%, while avoiding parameter fluctuations caused by manual operation.

3. Application scenarios of wet hazelnut husk biomass pellet processing equipment

In townships or rural areas where hazelnut cultivation is scattered but abundant, the equipment is used for "decentralized raw material collection + localized supply," serving small-scale users in the surrounding area.

(1)User types: 

Rural cooperatives, township collective enterprises, and small energy service providers.

(2)Equipment configuration:

 Mobile or small fixed equipment is selected. The equipment has a simple structure, is easy to operate, and requires no professional technicians; some equipment can omit complex modules, reducing initial investment.

(3)Core value: 

Cooperatives can collect scattered hazelnut husks from farmers (increasing farmers' income), process them into pellets, and then supply local farmers with winter heating (there is a large demand for biomass fireplaces in northern rural areas) and distribute them to surrounding small processing plants, forming a "small but beautiful" localized industrial chain and promoting clean energy substitution in rural areas.

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TONY Brand 2-2.5Ton/Hour Wet Hazelnut Husk Pellet Manufacturing Plant can  process take wet hazelnut husk and various biomass materials into biomass pellets.Hazelnut husk biomass pellet processing is a typical "waste resource utilization" project. Its core characteristics are readily available raw materials, outstanding environmental attributes, and combustion performance suitable for both civilian and small- to medium-sized industrial applications, making it highly practical. With the increasing global emphasis on and demand for renewable energy, the biomass fuel market is showing a positive development trend, and hazelnut husk biomass pellet processing projects have considerable development prospects.

1. Capacity: 2-2.5 Ton/Hour

2. Raw materials: Wet Hazelnut Husk

3. Moisture: Wet type, about 40-55% .

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers:Entrepreneurs with advantages in raw materials, such as nut processing business owners, cooperatives/brokers in major hazelnut producing areas, agricultural waste recyclers, biomass energy traders, and investors interested in the environmental protection industry, etc.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Hazelnut Husk Pellet Production Line

2. Raw Material: Wet Hazelnut Husk

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 2-2.5 TPH

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-1.8*12m, TONY Pellet Machine TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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烘干机带榛子壳图

1.Hazelnut Husk Drying Process:

A.This process is mainly used to dry the hazelnut husk from 40-55% to 10-15%.

B.Capacity:2-2.5Ton/Hour.

C.TONY use 1set of 1.8*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图、

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2-2.5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132kw*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2-2.5 Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2-2.5 Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿榛子壳+颗粒 颗粒机

The biomass pellets produced by the hazelnut husk pellet processing project align with current environmental policies and market demands, possessing irreplaceable competitive advantages:

1. Environmental Compliance and Strong Policy Adaptability: 

Pellets produce near-zero carbon emissions during combustion (biomass carbon cycle), with sulfur content <0.05% and nitrogen content <0.5%, far lower than coal (sulfur content generally >0.5%). This directly meets the environmental emission requirements of industrial enterprises and heating companies, avoiding elimination due to policy restrictions.

2. Stable and Growing Market Demand: 

The demand for clean fuels continues to grow in scenarios such as winter heating, food processing (drying), and small-to-medium-sized industrial heating. Especially under the "dual carbon" target, the demand for replacing traditional fuels such as coal and natural gas is rigid. Hazelnut Husk pellets, as a low-cost alternative, have high customer loyalty (e.g., heating companies often sign 1-3 year long-term contracts). 

3. Wide range of applications and potential for added value: 

In addition to being used as fuel, pellets can also be used in biomass gasification power generation, activated carbon preparation and other fields; if the project is large in scale, it can be further processed into "high-end pellets" (such as low ash and high calorific value pellets) and sold to customers with high quality requirements (such as scenic area heating and high-end food factories) to increase the product premium.

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榛子壳图 颗粒图

Compared to other fuels, hazelnut husk pellets offer greater convenience in use and storage, with three key advantages:

1. Wide range of applications: 

They can fully replace coal and natural gas for industrial heating (such as steam supply in food processing and textile mills), residential heating (rural areas, guesthouses), and small- to medium-sized biomass power generation. Whether in large-scale industrial boilers or small household fireplaces, they can be directly used without equipment modification, demonstrating strong adaptability.

2. Convenient storage and transportation: 

The pellets are regular cylindrical (3-10mm in length), producing no dust or odor. They can be stored in bags or in bulk, requiring no dedicated moisture-proof warehouse (moisture content <12%, natural ventilation is sufficient), and can be stored for 6-12 months. They occupy little space during transportation (only 1/6 the volume of bulk hazelnut husks), can be transported by ordinary trucks, and have logistics costs more than 50% lower than bulk biomass. 

3. Low barrier to entry: 

No complicated pretreatment is required. The material can be directly fed into the combustion equipment through the feeder. The operation difficulty is much lower than that of coal (which requires crushing and screening) or natural gas (which requires laying special pipelines). Moreover, the calorific value of the particles is stable, and the combustion intensity can be precisely controlled by adjusting the feeding speed. It is suitable for rural areas or small and medium-sized enterprises with limited technical operation capabilities.

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绿色地球+原材料+颗粒图

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