1.图片

Project Brief Introduction:

1.Product:Wet Hazelnut Husk Pellet Line

2.Capacity:4-5 Ton /Hour

3.TONY Brand 4-5 Ton /Hour Wet Hazelnut Husk Pellet Line Project Process

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 360 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet hazelnut husk biomass pellet processing equipment

(1) Drying Equipment: To reduce the moisture content of the material, a drum dryer or hot air dryer is used. Hot air is brought into full contact with the wet hazelnut husk to reduce the moisture content to 10%-15%. Moisture content is monitored in real time during the drying process to prevent over-drying and resulting in brittle material.

(2) Pellet Machine: The core forming process. The material is fed into a ring die pellet mill. Pressure rollers force the material into the die holes under high pressure, forming a cylindrical shape. Then, a cutter cuts the material into fixed-length pellets of 3-10mm.

2. Characteristics of wet hazelnut husk biomass pellet processing equipment

(1) High-Pressure Molding and Wear-Resistant Components: 

The pellet mill's pressure rollers can compress loose materials into pellets with a density of 1.1-1.3 g/cm³; the ring die is made of nitrided or alloy material, improving wear resistance by more than 30% and extending its service life to 300-500 hours, avoiding frequent component replacements that could disrupt production.

(2) Controllable Finished Product Quality: 

By adjusting the pellet mill's cutter position, the pellet length can be controlled between 3-10 mm; the cooler uses air cooling to lower the finished product temperature to room temperature, preventing the pellets from becoming damp and moldy during storage, ensuring that the finished product can be stored for 6-12 months under natural ventilation conditions.

3. Application scenarios of wet hazelnut husk biomass pellet processing equipment

In large hazelnut processing plants, the equipment is mainly used for "processing its own waste and supplying energy to the plant area," achieving "waste self-use and cost reduction with increased efficiency."

(1) User type: Hazelnut processing plants (such as nut and seed roasting plants, hazelnut paste production plants).

(2) Equipment configuration: Small and medium-sized equipment is selected based on the plant's energy consumption needs. Since the plant's own hazelnut husks are mostly fresh and wet, the equipment must include a drying module, eliminating the need for additional raw material purchases.

(3) Core value: On the one hand, it solves the problem of large amounts of hazelnut husks accumulating daily (avoiding pollution and saving on waste disposal costs); on the other hand, it processes the husks into pellets, which can be directly used by the plant's boilers (such as drying hazelnuts, providing workshop heating, and producing steam), replacing coal or natural gas, and reducing energy expenditure by 30%-50% annually.

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TONY Brand 4-5 Ton/Hour Wet Hazelnut Husk Pellet Manufacturing Plant can  process take wet hazelnut husk and various biomass materials into biomass pellets.Hazelnut husk biomass pellet processing is a typical "waste resource utilization" project. Its core characteristics are readily available raw materials, outstanding environmental attributes, and combustion performance suitable for both civilian and small- to medium-sized industrial applications, making it highly practical. With the increasing global emphasis on and demand for renewable energy, the biomass fuel market is showing a positive development trend, and hazelnut husk biomass pellet processing projects have considerable development prospects.

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Wet Hazelnut Husk

3. Moisture: Wet type, about 40-55% .

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers:Entrepreneurs with advantages in raw materials, such as nut processing business owners, cooperatives/brokers in major hazelnut producing areas, agricultural waste recyclers, biomass energy traders, and investors interested in the environmental protection industry, etc.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

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原材料--成品图

1. Project Name: Wet Hazelnut Husk Pellet Production Line

2. Raw Material: Wet Hazelnut Husk

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 4-5 TPH

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-1.8*20m, TONY Pellet Machine TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

烘干机

带榛子壳图

1.Hazelnut Husk Drying Process:

A.This process is mainly used to dry the hazelnut husk from 40-55% to 10-15%.

B.Capacity:4-5 tons/hour.

C.TONY use 1set of 1.8*20m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:4-5 tons/hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132kw*2sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:4-5tons/hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.4图片

半自动包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:4-5 tons/hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿榛子壳+颗粒 颗粒机

The value of the hazelnut husk pellet processing project lies not only in its own profitability but also in its ability to drive the development of surrounding industrial chains, forming a virtuous cycle and further enhancing the project's value.

1. Driving the Upgrading of the Hazelnut Processing Industry: 

Solving waste disposal problems for local hazelnut processing plants (saving on waste disposal fees) while providing farmers with additional income (by purchasing scattered hazelnut husks), forming a closed-loop industrial chain of "hazelnut processing - shell recycling - pellet production," strengthening the project's ties to the local economy.

2. Flexible Expansion of Raw Materials and Products: 

If the supply of hazelnut husks fluctuates in the future, the project can quickly expand into similar nut shell raw materials such as walnut shells and almond shells; if the pellet market price fluctuates, the project can extend downstream (e.g., by building a small biomass boiler to provide heat to surrounding factories), shifting from "single production" to "production + services," enhancing its resilience.

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榛子壳图 颗粒图

Cost Advantages of Hazelnut Husk Pellets

Leveraging the waste nature of hazelnut husk, its pellet products possess a significant cost competitiveness, primarily in two aspects:

1. Extremely Low Raw Material Costs:

Hazelnut husk is agricultural and forestry waste, resulting in very low purchase prices. In some areas, it can be recycled free of charge from hazelnut processing plants, far lower than the raw material costs of coal and natural gas (which have higher costs when converted to equivalent calorific value), thus controlling fuel costs at the source.

2. Low Overall Usage Costs:

Although pellets require processing costs, the finished product price is still lower than that of coal or natural gas with equivalent calorific value. Furthermore, it boasts high combustion efficiency and minimal waste. Over the long term, energy expenditures for businesses or households can be reduced by 20%-30%, making it particularly suitable for high-energy-consuming users.

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绿色地球+原材料+颗粒图

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公司服务图