1.图片

Project Brief Introduction:

1.Product:Wet Hazelnut Husk Pellet Line

2.Capacity:2.5-3 Ton /Hour

3.TONY Brand 2.5-3 Ton /Hour Wet Hazelnut Husk Pellet Line Project Process

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 250 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet hazelnut husk biomass pellet processing equipment

(1) Feeding: The dried material enters the TONY biomass pellet mill.

(2) Extrusion Molding: The material is fed into the ring die pellet mill. The pressure rollers force the material into the die hole under high pressure, forming a cylindrical shape, which is then cut into fixed-length pellets of 3-10mm by a cutter.

(3) Cutting and Separation: The extruded strip-shaped pellets are cut into fixed lengths by a cutter and fall into the discharge port.

2. Characteristics of wet hazelnut husk biomass pellet processing equipment

(1) Environmentally Compliant Design: 

The drying process is equipped with a hot air recovery device to reuse the heat in the exhaust gas, increasing the thermal efficiency to over 80%; the pelletizing process is equipped with a dust collection system (bag filter), ensuring that dust emissions meet industrial emission standards; some equipment can also be equipped with noise reduction covers to avoid impacting the surrounding environment.

(2) Energy Consumption Optimization: 

Technologies such as "step-by-step drying" and "mold cavity insulation" are adopted to reduce energy waste—for example, the dryer uses multi-stage temperature control to avoid excessive energy consumption caused by direct high-temperature baking; the pelletizing mold cavity is insulated to reduce heat loss during extrusion, reducing the energy required for lignin softening, resulting in an overall production energy consumption reduction of 15%-20% compared to traditional equipment.

3. Application scenarios of wet hazelnut husk biomass pellet processing equipment

(1)Industrial Energy Substitution

Small and Medium-Sized Enterprise Boilers: Replace coal, reduce sulfur emissions, and comply with environmental policies.

Burns and Hot Air Furnaces: Used in factory drying and heating processes, such as wood and food drying.

Biomass Power Plants: Serve as supplementary fuel to thermal power generation, increasing the proportion of renewable energy.

(2)Residential Heating and Energy Consumption

Household Fireplaces/Heating Stoves: High combustion efficiency of pellet fuel (≥98%), ash content ≤2%, suitable for winter heating.

Hot Water Boilers: Provide domestic hot water, suitable for centralized heating scenarios such as hotels and schools.

(3)Agricultural and Environmental Recycling

Organic Fertilizer Raw Materials: The ash after combustion is rich in elements such as calcium and magnesium, and can be returned to the fields as inorganic fertilizer.

Agricultural and Forestry Waste Treatment: Solves the problem of hazelnut husk accumulation, achieving "turning waste into treasure".

2.图片

TONY Brand 2.5-3Ton/Hour Wet Hazelnut Husk Pellet Manufacturing Plant can  process take wet hazelnut husk and various biomass materials into biomass pellets.Hazelnut husk biomass pellet processing is a typical "waste resource utilization" project. Its core characteristics are readily available raw materials, outstanding environmental attributes, and combustion performance suitable for both civilian and small- to medium-sized industrial applications, making it highly practical. With the increasing global emphasis on and demand for renewable energy, the biomass fuel market is showing a positive development trend, and hazelnut husk biomass pellet processing projects have considerable development prospects.

1. Capacity: 2.5-3 Ton/Hour

2. Raw materials: Wet Hazelnut Husk

3. Moisture: Wet type, about 40-55% .

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers:Entrepreneurs with advantages in raw materials, such as nut processing business owners, cooperatives/brokers in major hazelnut producing areas, agricultural waste recyclers, biomass energy traders, and investors interested in the environmental protection industry, etc.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

1. Project Name: Wet Hazelnut Husk Pellet Production Line

2. Raw Material: Wet Hazelnut Husk

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 2.5-3 TPH

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-1.8*15m, TONY Pellet Machine TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

4.图片

流程图1

流程图2

5.图片

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

烘干机带榛子壳图

1.Hazelnut Husk Drying Process:

A.This process is mainly used to dry the hazelnut husk from 40-55% to 10-15%.

B.Capacity:2.5-3Ton/Hour.

C.TONY use 1set of 1.8*15m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.2图片

颗粒机四件套带 原材料，颗粒图、

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.5-3 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160kw*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2.5-3 Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.4图片

半自动包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2.5-3 Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

7.图片

图 湿榛子壳+颗粒 颗粒机

Policy and Profit Advantages of the Hazelnut Husk Pellet Processing Project

The project aligns with the principles of "resource utilization of agricultural and forestry waste" and "clean energy substitution," offering dual guarantees of policy benefits and profit potential.

1. Abundant Policy Support, Reduced Initial Investment: 

Many regions offer equipment purchase subsidies and tax breaks for biomass pellet projects. Some areas also provide preferential land leasing policies (low-price approval for industrial land). Special support funds can also be applied for, directly reducing initial investment pressure.

2. Clear Profit Margin, Short Payback Period: 

For a medium-sized project, the payback period is approximately 2-3 years without subsidies, but can be shortened to 1.5 years with subsidies, far lower than most industrial projects.

3. Low Operational Risk, Easy to Start: 

The project process is mature, with a high degree of equipment automation (only 3-5 people are needed to operate one line), requiring no complex technology. Furthermore, both raw materials and products are solid, facilitating storage and transportation (pellets can be stored naturally for 6-12 months). The operation process avoids high-risk activities such as flammability and explosiveness, making it suitable for small and medium-sized investors.

8.图片

榛子壳图 颗粒图

1. High Energy Efficiency

(1)High Calorific Value: Combustion efficiency comparable to medium-quality coal, with a calorific value of 3900-4800 kcal/kg, and even higher at 7000-8000 kcal/kg after carbonization.

(2)Complete Combustion: High purity (75-85% carbon content), only 3-6% ash content, 1-3% moisture content, free of impurities such as coal gangue, reducing energy costs for enterprises.

2. Environmental Protection and Sustainability

(1)Low Carbon Emissions: CO₂ emissions during combustion are balanced with its absorption during the growth cycle, achieving "carbon neutrality"; free of sulfur and phosphorus, avoiding acid rain pollution.

(2)Waste Utilization: Turns waste into treasure, reducing the accumulation of hazelnut husk waste, while the ash after combustion can be recycled as organic potassium fertilizer.

3. Economic and Practical Value

(1)Low Cost: Raw material is agricultural waste, inexpensive and readily available; energy saving rate can reach over 30% compared to coal.

(2)Wide Applications: Suitable for boiler heating, power generation, industrial drying, etc., and can also be used as a raw material for feed additives.

9.图片

绿色地球+原材料+颗粒图

10.图片

图片

11.图片

图片