1.图片

Project Brief Introduction:

1.Product:Wet Hazelnut Husk Pellet Line

2.Capacity:8.5-9.5 Ton /Hour

3.TONY Brand 8.5-9.5 Ton /Hour Wet Hazelnut Husk Pellet Line Project Process

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 705 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet hazelnut husk biomass pellet processing equipment

The pellet mill is the core equipment, and its working principle is based on the extrusion of material by the pressure rollers and the die. When the material is fed into the pellet mill, the motor drives the main shaft through a gearbox or reducer, and the main shaft drives the pressure rollers to rotate. During the rotation of the pressure rollers, the material is squeezed into the holes of the die. Under the action of high temperature and high pressure, the lignin in the sawdust softens, and its cellulose molecular clusters are misaligned, deformed, and extended. Adjacent biomass pellets interlock with each other, thus automatically forming the pellets without the need for binders.

2. Characteristics of wet hazelnut husk biomass pellet processing equipment

(1) High Production Capacity: To meet market demand for Wet Hazelnut Husk pellets, processing equipment typically boasts high production efficiency. For example, some large-scale Wet Hazelnut Husk pellet processing lines can process several tons or even tens of tons of Wet Hazelnut Husk per hour. High production capacity is achieved by optimizing equipment structure and operating parameters, such as increasing pelleting speed and material conveying efficiency, thereby reducing unit production costs and improving the company's economic benefits.                                                                                                                                                                                                                     

(2)Stability and Reliability: Stable equipment operation is crucial for ensuring continuous production and consistent product quality. Wet Hazelnut Husk pellet processing equipment prioritizes the quality and reliability of key components during design and manufacturing. For instance, high-strength materials are used to manufacture wear-prone parts such as the pellet mill's pressure rollers, improving their wear resistance and service life. Simultaneously, advanced automated control systems monitor the equipment's operating status in real time, including parameters such as temperature, pressure, and current. When abnormalities occur, timely alarms are triggered and corresponding measures are taken to ensure stable and reliable equipment operation, minimizing downtime due to equipment failure. 

3. Application scenarios of wet hazelnut husk biomass pellet processing equipment

In small-scale heating scenarios such as homes or small commercial establishments, selecting the right combustion equipment is crucial. For Wet Hazelnut Husk pellets, small boilers or stoves with good fuel adaptability should be chosen. For example, some small boilers specifically designed for biomass pellet combustion can adapt to changes in the combustion characteristics of Wet Hazelnut Husk pellets caused by factors such as humidity by adjusting the air intake and fuel delivery speed. Some small biomass stoves employ advanced gasification combustion technology, enabling the Wet Hazelnut Husk pellets to be gasified under oxygen-deficient conditions before being mixed with secondary air for combustion, thus improving combustion efficiency.

2.图片

TONY Brand 8.5-9.5 Ton/Hour Wet Hazelnut Husk Pellet Manufacturing Plant can  process take wet hazelnut husk and various biomass materials into biomass pellets.Hazelnut husk biomass pellet processing is a typical "waste resource utilization" project. Its core characteristics are readily available raw materials, outstanding environmental attributes, and combustion performance suitable for both civilian and small- to medium-sized industrial applications, making it highly practical. With the increasing global emphasis on and demand for renewable energy, the biomass fuel market is showing a positive development trend, and hazelnut husk biomass pellet processing projects have considerable development prospects.

1. Capacity: 8.5-9.5 Ton/Hour

2. Raw materials: Wet Hazelnut Husk

3. Moisture: Wet type, about 40-55% .

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers:Entrepreneurs with advantages in raw materials, such as nut processing business owners, cooperatives/brokers in major hazelnut producing areas, agricultural waste recyclers, biomass energy traders, and investors interested in the environmental protection industry, etc.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

原材料--成品图

1. Project Name: Wet Hazelnut Husk Pellet Production Line

2. Raw Material: Wet Hazelnut Husk

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 8.5-9.5 TPH

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-2.5*24m, TONY Pellet Machine TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

4.图片

流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

烘干机

带榛子壳图

1.Hazelnut Husk Drying Process:

A.This process is mainly used to dry the hazelnut husk from 40-55% to 10-15%.

B.Capacity:8.5-9.5 tons/hour.

C.TONY use 1set of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:8.5-9.5 tons/hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185kw*3sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:8.5-9.5tons/hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.4图片

半自动包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:8.5-9.5tons/hour.  

C.TONY double packing machine* 1set

Main Parts: 

(1)TONY's  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

7.图片

图 湿榛子壳+颗粒 颗粒机

Biomass pellet fuel is widely used in industrial boilers, heating equipment, livestock farms, food processing, textile printing and dyeing, and building materials industries due to its advantages such as being clean and environmentally friendly, having a high calorific value, and stable combustion. With the strict enforcement of environmental policies, traditional coal-fired boilers are being gradually phased out, and biomass pellets, as a high-quality alternative to coal, are experiencing continuous market demand growth. The raw materials for biomass pellets are mainly agricultural and forestry waste, such as sawdust, rice husks, straw, and sawdust. These raw materials are abundant in rural areas, and in some areas are even free, which not only reduces raw material costs but also enables the resource utilization of waste.

8.图片

榛子壳图 颗粒图

Wet Hazelnut Husk pellets, as a biomass energy source, possess advantages such as environmental friendliness, high efficiency, safety, policy support, wide application, cost-effectiveness, and co-production of gas and carbon, making them a promising clean energy option.                                                                                                                                             

1. Policy Support: Biomass energy production enjoys numerous policy supports and incentives, providing a favorable policy environment for the production and application of Wet Hazelnut Husk pellets.

2. Wide Application: Wet Hazelnut Husk pellets can be applied in various fields, such as boiler retrofitting, drying, furnaces, casting, internal combustion engine power generation, and gas storage.

3. Cost-Effectiveness: Wet Hazelnut Husk pellets have low operating costs, making them an economical energy choice. Furthermore, wet hazelnuts themselves are agricultural waste; utilizing them to produce pellet fuel achieves waste resource recovery and reduces production costs.

4. Co-production of Gas and Carbon: In certain gasification furnace technologies, Wet Hazelnut Husk pellets can achieve co-production of gas and carbon, meaning that while producing gaseous fuel, high-quality carbon products can also be generated, increasing the added value of the product.

9.图片

10.图片

公司服务图