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原材料图+颗粒机图片

1. The working principle of wet hazelnut husk biomass pellet processing equipment

(1) Feeding: The dried material enters the TONY biomass pellet mill.

(2) Extrusion Molding: The material is fed into the ring die pellet mill. The pressure rollers force the material into the die hole under high pressure, forming a cylindrical shape, which is then cut into fixed-length pellets of 3-10mm by a cutter.

(3) Cutting and Separation: The extruded strip-shaped pellets are cut into fixed lengths by a cutter and fall into the discharge port.

2. Characteristics of wet hazelnut husk biomass pellet processing equipment

(1) Full-process linkage control: 

All modules of the equipment are linked through a central control system, which can automatically monitor key parameters such as material moisture content, particle density, and equipment load. In case of abnormalities, it will automatically alarm and adjust parameters (such as stopping the machine for cleaning and adjusting the drying temperature), reducing manual intervention.

(2) Automatic adjustment of key links: 

The dryer can automatically adjust the hot air temperature and material residence time according to the initial moisture content of the raw materials; the granulator can finely adjust the pressure and speed of the pressure rollers in real time based on particle hardness feedback; the cooling and screening machine can automatically separate unqualified fragments and return them for reprocessing, ensuring that the finished product qualification rate is stable at over 95%.

(3) Reduced reliance on manual labor: 

A production line only requires 3-5 people to complete tasks such as raw material feeding, equipment monitoring, and finished product packaging. Compared with traditional equipment, labor costs are reduced by more than 50%, while avoiding parameter fluctuations caused by manual operation.

3. Application scenarios of wet hazelnut husk biomass pellet processing equipment

In townships or rural areas where hazelnut cultivation is scattered but abundant, the equipment is used for "decentralized raw material collection + localized supply," serving small-scale users in the surrounding area.

(1)User types: 

Rural cooperatives, township collective enterprises, and small energy service providers.

(2)Equipment configuration:

 Mobile or small fixed equipment is selected. The equipment has a simple structure, is easy to operate, and requires no professional technicians; some equipment can omit complex modules, reducing initial investment.

(3)Core value: 

Cooperatives can collect scattered hazelnut husks from farmers (increasing farmers' income), process them into pellets, and then supply local farmers with winter heating (there is a large demand for biomass fireplaces in northern rural areas) and distribute them to surrounding small processing plants, forming a "small but beautiful" localized industrial chain and promoting clean energy substitution in rural areas.

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TONY Brand 80-100Ton/Hour Wet Hazelnut Husk Pellet Manufacturing Plant can  process take wet hazelnut husk and various biomass materials into biomass pellets.Hazelnut husk biomass pellet processing is a typical "waste resource utilization" project. Its core characteristics are readily available raw materials, outstanding environmental attributes, and combustion performance suitable for both civilian and small- to medium-sized industrial applications, making it highly practical. With the increasing global emphasis on and demand for renewable energy, the biomass fuel market is showing a positive development trend, and hazelnut husk biomass pellet processing projects have considerable development prospects.

1. Capacity: 80-100Ton/Hour

2. Raw materials: Wet Hazelnut Husk

3. Moisture: Wet type, about 40-55% .

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers:Entrepreneurs with advantages in raw materials, such as nut processing business owners, cooperatives/brokers in major hazelnut producing areas, agricultural waste recyclers, biomass energy traders, and investors interested in the environmental protection industry, etc.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

原材料--成品图

1. Project Name: Wet Hazelnut Husk Pellet Production Line

2. Raw Material: Wet Hazelnut Husk

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 80-100 TPH

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-3.5*28m, TONY Pellet Machine TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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5.图片

原材料+颗粒图

颗粒+机器图

5.1图片

烘干机

带榛子壳图

1.Hazelnut Husk Drying Process:

A.This process is mainly used to dry the hazelnut husk from 40-55% to 10-15%.

B.Capacity:80-100 tons/hour.

C.TONY use 6sets of 3.5*28m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:80-100 tons/hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280kw*20sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:80-100tons/hour.                                                   

C.TONY brand galvanized pellets cooler *6sets                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.4图片

吨包机

4.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:80-100 tons/hour.

C.TONY band ton packing machine*6 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿榛子壳+颗粒 颗粒机

The value of the hazelnut husk pellet processing project lies not only in its own profitability but also in its ability to drive the development of surrounding industrial chains, forming a virtuous cycle and further enhancing the project's value.

1. Driving the Upgrading of the Hazelnut Processing Industry: 

Solving waste disposal problems for local hazelnut processing plants (saving on waste disposal fees) while providing farmers with additional income (by purchasing scattered hazelnut husks), forming a closed-loop industrial chain of "hazelnut processing - shell recycling - pellet production," strengthening the project's ties to the local economy.

2. Flexible Expansion of Raw Materials and Products: 

If the supply of hazelnut husks fluctuates in the future, the project can quickly expand into similar nut shell raw materials such as walnut shells and almond shells; if the pellet market price fluctuates, the project can extend downstream (e.g., by building a small biomass boiler to provide heat to surrounding factories), shifting from "single production" to "production + services," enhancing its resilience.

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榛子壳图 颗粒图

1. High Energy Efficiency

(1)High Calorific Value: Combustion efficiency comparable to medium-quality coal, with a calorific value of 3900-4800 kcal/kg, and even higher at 7000-8000 kcal/kg after carbonization.

(2)Complete Combustion: High purity (75-85% carbon content), only 3-6% ash content, 1-3% moisture content, free of impurities such as coal gangue, reducing energy costs for enterprises.

2. Environmental Protection and Sustainability

(1)Low Carbon Emissions: CO₂ emissions during combustion are balanced with its absorption during the growth cycle, achieving "carbon neutrality"; free of sulfur and phosphorus, avoiding acid rain pollution.

(2)Waste Utilization: Turns waste into treasure, reducing the accumulation of hazelnut husk waste, while the ash after combustion can be recycled as organic potassium fertilizer.

3. Economic and Practical Value

(1)Low Cost: Raw material is agricultural waste, inexpensive and readily available; energy saving rate can reach over 30% compared to coal.

(2)Wide Applications: Suitable for boiler heating, power generation, industrial drying, etc., and can also be used as a raw material for feed additives.

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绿色地球+原材料+颗粒图

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公司服务图