1.图片

原材料图+颗粒机图片

1. The working principle of wet hazelnut husk biomass pellet processing equipment

The core equipment for processing wet hazelnut husks into biomass pellets is the biomass pellet mill. Its principle involves pre-treating to reduce moisture, then mechanically extruding the material through a die to form pellets. The extrusion force generated by the mechanical transmission increases the material density, while the lignin softens upon heating, acting as a natural binder. The entire process relies on physical extrusion and the binding effect of the raw material's own lignin. No additional glue is required.

2. Characteristics of wet hazelnut husk biomass pellet processing equipment

(1) Wide range of applicable materials: It can process nut waste such as sunflower seed shells, hazelnut husks, and peanut shells, as well as straw, sawdust, rice husks, and branches. The type of raw material can be switched simply by changing the crusher blades, adjusting the pellet mill mold, or adjusting the drying parameters; no complete equipment replacement is required.

(2) Handling different moisture contents: For high-moisture materials (such as wet hazelnut husks and fresh straw), it is equipped with a high-efficiency drying module; for low-moisture materials (such as dried sunflower seed shells and sawdust), the drying process can be omitted or only simple conditioning is needed, flexibly matching the initial state of the raw materials.

(3) Adaptable to different hardness levels: It can process both high-hardness and soft-textured materials, avoiding over-processing and energy waste.

3. Application scenarios of wet hazelnut husk biomass pellet processing equipment

In large hazelnut processing plants, the equipment is mainly used for "processing its own waste and supplying energy to the plant area," achieving "waste self-use and cost reduction with increased efficiency."

(1) User type: Hazelnut processing plants (such as nut and seed roasting plants, hazelnut paste production plants).

(2) Equipment configuration: Small and medium-sized equipment is selected based on the plant's energy consumption needs. Since the plant's own hazelnut husks are mostly fresh and wet, the equipment must include a drying module, eliminating the need for additional raw material purchases.

(3) Core value: On the one hand, it solves the problem of large amounts of hazelnut husks accumulating daily (avoiding pollution and saving on waste disposal costs); on the other hand, it processes the husks into pellets, which can be directly used by the plant's boilers (such as drying hazelnuts, providing workshop heating, and producing steam), replacing coal or natural gas, and reducing energy expenditure by 30%-50% annually.

2.图片

TONY Brand 48-60Ton/Hour Wet Hazelnut Husk Pellet Manufacturing Plant can  process take wet hazelnut husk and various biomass materials into biomass pellets.Hazelnut husk biomass pellet processing is a typical "waste resource utilization" project. Its core characteristics are readily available raw materials, outstanding environmental attributes, and combustion performance suitable for both civilian and small- to medium-sized industrial applications, making it highly practical. With the increasing global emphasis on and demand for renewable energy, the biomass fuel market is showing a positive development trend, and hazelnut husk biomass pellet processing projects have considerable development prospects.

1. Capacity: 48-60Ton/Hour

2. Raw materials: Wet Hazelnut Husk

3. Moisture: Wet type, about 40-55% .

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers:Entrepreneurs with advantages in raw materials, such as nut processing business owners, cooperatives/brokers in major hazelnut producing areas, agricultural waste recyclers, biomass energy traders, and investors interested in the environmental protection industry, etc.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

原材料--成品图

1. Project Name: Wet Hazelnut Husk Pellet Production Line

2. Raw Material: Wet Hazelnut Husk

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 48-60 TPH

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-3.2*28m, TONY Pellet Machine TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

4.图片

图片

图片

5.图片

原材料+颗粒图

颗粒+机器图

5.1图片

烘干机

带榛子壳图

1.Hazelnut Husk Drying Process:

A.This process is mainly used to dry the hazelnut husk from 40-55% to 10-15%.

B.Capacity:48-60 tons/hour.

C.TONY use 5sets of 3.2*28m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:48-60 tons/hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280kw*12sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:48-60tons/hour.                                                   

C.TONY brand galvanized pellets cooler *5sets                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.4图片

4.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:48-60 tons/hour.

C.TONY band ton packing machine*5 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

6.图片

客户生产线案例图

7.图片

图 湿榛子壳+颗粒 颗粒机

Policy and Profit Advantages of the Hazelnut Husk Pellet Processing Project

The project aligns with the principles of "resource utilization of agricultural and forestry waste" and "clean energy substitution," offering dual guarantees of policy benefits and profit potential.

1. Abundant Policy Support, Reduced Initial Investment: 

Many regions offer equipment purchase subsidies and tax breaks for biomass pellet projects. Some areas also provide preferential land leasing policies (low-price approval for industrial land). Special support funds can also be applied for, directly reducing initial investment pressure.

2. Clear Profit Margin, Short Payback Period: 

For a medium-sized project, the payback period is approximately 2-3 years without subsidies, but can be shortened to 1.5 years with subsidies, far lower than most industrial projects.

3. Low Operational Risk, Easy to Start: 

The project process is mature, with a high degree of equipment automation (only 3-5 people are needed to operate one line), requiring no complex technology. Furthermore, both raw materials and products are solid, facilitating storage and transportation (pellets can be stored naturally for 6-12 months). The operation process avoids high-risk activities such as flammability and explosiveness, making it suitable for small and medium-sized investors.

8.图片

榛子壳图 颗粒图

Compared to other fuels, hazelnut husk pellets offer greater convenience in use and storage, with three key advantages:

1. Wide range of applications: 

They can fully replace coal and natural gas for industrial heating (such as steam supply in food processing and textile mills), residential heating (rural areas, guesthouses), and small- to medium-sized biomass power generation. Whether in large-scale industrial boilers or small household fireplaces, they can be directly used without equipment modification, demonstrating strong adaptability.

2. Convenient storage and transportation: 

The pellets are regular cylindrical (3-10mm in length), producing no dust or odor. They can be stored in bags or in bulk, requiring no dedicated moisture-proof warehouse (moisture content <12%, natural ventilation is sufficient), and can be stored for 6-12 months. They occupy little space during transportation (only 1/6 the volume of bulk hazelnut husks), can be transported by ordinary trucks, and have logistics costs more than 50% lower than bulk biomass. 

3. Low barrier to entry: 

No complicated pretreatment is required. The material can be directly fed into the combustion equipment through the feeder. The operation difficulty is much lower than that of coal (which requires crushing and screening) or natural gas (which requires laying special pipelines). Moreover, the calorific value of the particles is stable, and the combustion intensity can be precisely controlled by adjusting the feeding speed. It is suitable for rural areas or small and medium-sized enterprises with limited technical operation capabilities.

9.图片

绿色地球+原材料+颗粒图

10.图片

图片

11.图片

公司服务图