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原材料图+颗粒机图片

1. The working principle of wet hazelnut husk biomass pellet processing equipment

The pellet mill is the core equipment, and its working principle is based on the extrusion of material by the pressure rollers and the die. When the material is fed into the pellet mill, the motor drives the main shaft through a gearbox or reducer, and the main shaft drives the pressure rollers to rotate. During the rotation of the pressure rollers, the material is squeezed into the holes of the die. Under the action of high temperature and high pressure, the lignin in the sawdust softens, and its cellulose molecular clusters are misaligned, deformed, and extended. Adjacent biomass pellets interlock with each other, thus automatically forming the pellets without the need for binders.

2. Characteristics of wet hazelnut husk biomass pellet processing equipment

(1)High Production Capacity: To meet market demand for Wet Hazelnut Husk pellets, processing equipment typically boasts high production efficiency. For example, some large-scale Wet Hazelnut Husk pellet processing lines can process several tons or even tens of tons of Wet Hazelnut Husk per hour. High production capacity is achieved by optimizing equipment structure and operating parameters, such as increasing pelleting speed and material conveying efficiency, thereby reducing unit production costs and improving the company's economic benefits.                                                                                                                         

(2)Stability and Reliability: Stable equipment operation is crucial for ensuring continuous production and consistent product quality. Wet Hazelnut Husk pellet processing equipment prioritizes the quality and reliability of key components during design and manufacturing. For instance, high-strength materials are used to manufacture wear-prone parts such as the pellet mill's pressure rollers, improving their wear resistance and service life. Simultaneously, advanced automated control systems monitor the equipment's operating status in real time, including parameters such as temperature, pressure, and current. When abnormalities occur, timely alarms are triggered and corresponding measures are taken to ensure stable and reliable equipment operation, minimizing downtime due to equipment failure.  

3. Application scenarios of wet hazelnut husk biomass pellet processing equipment

Wet Hazelnut Husk pellet processing equipment is primarily used in biomass energy production, activated carbon manufacturing, agricultural organic fertilizer processing, and industrial pellet forming, with particularly significant value in environmental protection and resource recycling scenarios.

Biomass Energy: Wet Hazelnut Husk pellets can be used as biomass fuel, replacing coal for boiler combustion, power generation, or heating. The processed pellets have high density and stable combustion efficiency, making them suitable for industrial boilers, biomass power plants, and residential heating systems.

Activated Carbon Production: Through carbonization and activation processes, Wet Hazelnut Husk pellets can be produced into high-performance activated carbon for wastewater treatment, air purification, and food decolorization. Related equipment (such as coconut shell activated carbon processing lines) has achieved large-scale production, and hazelnut shell raw materials have relatively low costs.

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TONY Brand 36-45Ton/Hour Wet Hazelnut Husk Pellet Manufacturing Plant can  process take wet hazelnut husk and various biomass materials into biomass pellets.Hazelnut husk biomass pellet processing is a typical "waste resource utilization" project. Its core characteristics are readily available raw materials, outstanding environmental attributes, and combustion performance suitable for both civilian and small- to medium-sized industrial applications, making it highly practical. With the increasing global emphasis on and demand for renewable energy, the biomass fuel market is showing a positive development trend, and hazelnut husk biomass pellet processing projects have considerable development prospects.

1. Capacity: 36-45Ton/Hour

2. Raw materials: Wet Hazelnut Husk

3. Moisture: Wet type, about 40-55% .

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers:Entrepreneurs with advantages in raw materials, such as nut processing business owners, cooperatives/brokers in major hazelnut producing areas, agricultural waste recyclers, biomass energy traders, and investors interested in the environmental protection industry, etc.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Hazelnut Husk Pellet Production Line

2. Raw Material: Wet Hazelnut Husk

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 36-45 TPH

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-3.2*24m, TONY Pellet Machine TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

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烘干机

带榛子壳图

1.Hazelnut Husk Drying Process:

A.This process is mainly used to dry the hazelnut husk from 40-55% to 10-15%.

B.Capacity:36-45 tons/hour.

C.TONY use 4sets of 3.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:36-45 tons/hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280kw*9sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:36-45tons/hour.                                                   

C.TONY brand galvanized pellets cooler *3sets                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

4.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:36-45 tons/hour.

C.TONY band ton packing machine*3 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿榛子壳+颗粒 颗粒机

The biomass pellets produced by the hazelnut husk pellet processing project align with current environmental policies and market demands, possessing irreplaceable competitive advantages:

1. Environmental Compliance and Strong Policy Adaptability: 

Pellets produce near-zero carbon emissions during combustion (biomass carbon cycle), with sulfur content <0.05% and nitrogen content <0.5%, far lower than coal (sulfur content generally >0.5%). This directly meets the environmental emission requirements of industrial enterprises and heating companies, avoiding elimination due to policy restrictions.

2. Stable and Growing Market Demand: 

The demand for clean fuels continues to grow in scenarios such as winter heating, food processing (drying), and small-to-medium-sized industrial heating. Especially under the "dual carbon" target, the demand for replacing traditional fuels such as coal and natural gas is rigid. Hazelnut Husk pellets, as a low-cost alternative, have high customer loyalty (e.g., heating companies often sign 1-3 year long-term contracts). 

3. Wide range of applications and potential for added value: 

In addition to being used as fuel, pellets can also be used in biomass gasification power generation, activated carbon preparation and other fields; if the project is large in scale, it can be further processed into "high-end pellets" (such as low ash and high calorific value pellets) and sold to customers with high quality requirements (such as scenic area heating and high-end food factories) to increase the product premium.

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榛子壳图 颗粒图

Advantages of Hazelnut Husk Biomass Pellets in Combustion Performance

Compared to common biomass fuels such as straw and rice husks, hazelnut husk pellets offer combustion performance closer to medium-quality coal. Their core advantages are threefold:

1. Higher calorific value and energy density:

Hazelnut husk has a high lignin content (approximately 25%-30%), resulting in a lower heating value of 17-19 MJ/kg, significantly higher than straw pellets (13-15 MJ/kg) and close to medium-quality coal (18-22 MJ/kg). This allows for the release of more heat per unit weight, reducing fuel consumption.

2. Stable combustion and less slagging:

The dense pellet structure (density 1.1-1.3 g/cm³) ensures uniform and long-lasting flame during combustion. Furthermore, hazelnut husk has a low ash content (<3%), far lower than coal (10%-20%), reducing slagging after combustion and eliminating the need for frequent boiler cleaning, thus lowering equipment maintenance costs.

3. High thermal efficiency and less waste:

 The pellets burn completely, with a thermal efficiency of over 85%, which is higher than that of bulk hazelnut husk (burning efficiency of about 60%) or straw pellets (thermal efficiency of about 75%). This reduces heat loss and makes them especially suitable for scenarios with high requirements for heating stability (such as food drying and workshop heating).

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绿色地球+原材料+颗粒图

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公司服务图