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原材料图+颗粒机图片

1. The working principle of wet hazelnut husk biomass pellet processing equipment

Wet Hazelnut Husk pellet processing equipment mainly transforms biomass raw materials such as Wet Hazelnut Husk into high-density pellet fuel through processes including drying, pelleting, cooling, and packaging. The pelleting stage is the core, requiring mechanical extrusion to shape the raw material under high temperature and pressure. The drying stage is a crucial step in processing wet sawdust, requiring the moisture content of the raw material to be controlled within a suitable range to ensure optimal pelleting results.

2. Characteristics of wet hazelnut husk biomass pellet processing equipment

(1) Direct connection between the motor shaft and gear shaft results in stronger power transmission, greater torque resistance, higher stability, and lower maintenance rate.

(2) Improved bearing housing, changed sealing method, and use of forged tempered wear-resistant material to prevent dust from entering the bearing housing.

(3) Larger gearbox body and gears result in higher output power and lower power consumption.

(4) Uses genuine heavy-duty Harbin bearings, resulting in longer bearing life and lower overall machine maintenance rate.

(5) The ring die adopts a vertical double-layer structure, with both layers usable, improving utilization, reducing costs, and increasing efficiency.

(6) Rotating pressure rollers centrifuge the material, resulting in uniform material distribution.

(7) High efficiency and energy saving, automatic timed oil lubrication ensures sufficient bearing lubrication and safer, more reliable operation.

(8) High-pressure filtration and a clean, smooth independent frequency converter guarantee particle output. 

3. Application scenarios of wet hazelnut husk biomass pellet processing equipment

Wet Hazelnut Husk pellet processing equipment is primarily used in biomass energy production, activated carbon manufacturing, food, and environmental protection. It achieves efficient resource utilization by converting wet hazelnut husk into pellets.

Core application areas: By turning wet hazelnut husk into pellets, the equipment expands its applications across multiple industries:

Biomass Energy: The processed pellets can be used as fuel in boilers, gasifiers, etc., replacing 20% ​​of traditional fossil fuels.

Activated Carbon Production: The pellets are carbonized and activated to produce activated carbon, used in wastewater treatment, air purification, etc.

Food Industry: In some processes, it is used to produce food additives or dietary fiber (must meet food-grade standards).

Nvironmental Protection: As an organic waste treatment solution, it reduces waste emissions and achieves resource recycling.

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TONY Brand 32-40Ton/Hour Wet Hazelnut Husk Pellet Manufacturing Plant can  process take wet hazelnut husk and various biomass materials into biomass pellets.Hazelnut husk biomass pellet processing is a typical "waste resource utilization" project. Its core characteristics are readily available raw materials, outstanding environmental attributes, and combustion performance suitable for both civilian and small- to medium-sized industrial applications, making it highly practical. With the increasing global emphasis on and demand for renewable energy, the biomass fuel market is showing a positive development trend, and hazelnut husk biomass pellet processing projects have considerable development prospects.

1. Capacity: 32-40 Ton/Hour

2. Raw materials: Wet Hazelnut Husk

3. Moisture: Wet type, about 40-55% .

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers:Entrepreneurs with advantages in raw materials, such as nut processing business owners, cooperatives/brokers in major hazelnut producing areas, agricultural waste recyclers, biomass energy traders, and investors interested in the environmental protection industry, etc.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Hazelnut Husk Pellet Production Line

2. Raw Material: Wet Hazelnut Husk

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 32-40 TPH

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-2.5*24m, TONY Pellet Machine TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

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烘干机

带榛子壳图

1.Hazelnut Husk Drying Process:

A.This process is mainly used to dry the hazelnut husk from 40-55% to 10-15%.

B.Capacity:32-40 tons/hour.

C.TONY use 6sets of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:32-40 tons/hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280kw*8sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:32-40tons/hour.                                                   

C.TONY brand galvanized pellets cooler *2sets                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

4.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:32-40 tons/hour.

C.TONY band ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿榛子壳+颗粒 颗粒机

Biomass pellet fuel is widely used in industrial boilers, heating equipment, livestock farms, food processing, textile printing and dyeing, and building materials industries due to its advantages such as being clean and environmentally friendly, having a high calorific value, and stable combustion. With the strict enforcement of environmental policies, traditional coal-fired boilers are being gradually phased out, and biomass pellets, as a high-quality alternative to coal, are experiencing continuous market demand growth. The raw materials for biomass pellets are mainly agricultural and forestry waste, such as sawdust, rice husks, straw, and sawdust. These raw materials are abundant in rural areas, and in some areas are even free, which not only reduces raw material costs but also enables the resource utilization of waste.

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榛子壳图 颗粒图

Waste Utilization and Pollution Reduction: Wet Hazelnut Husk pellets utilize agricultural byproducts, significantly reducing landfill waste and mitigating environmental pollution risks through biodegradation. As a natural organic material, wet pellets decompose more easily in soil, promoting carbon cycling and supporting a circular economy (e.g., approximately 0.5 tons of carbon emissions are reduced per ton of reuse).

1.Eco-friendly: Free of harmful chemicals, avoiding soil and water pollution. Compared to plastic mulches or other synthetic materials, it aligns better with green agriculture trends.

2.Improved Soil Structure: The fibrous texture of wet pellets enhances soil aeration and drainage, preventing compaction, especially suitable for clay or infertile soils. Simultaneously, its slow decomposition releases trace minerals (such as potassium and calcium), indirectly providing nutrients for plants.

3.Weed Suppression and Insulation: When used as mulch, wet pellets effectively block sunlight, reducing weed growth (approximately 70% reduction in weed rate) and regulating soil temperature (moisturizing in winter and cooling in summer), promoting root health.

High water retention capacity: The wet granules themselves contain a high moisture content, which can slowly release water under drought conditions, helping the soil maintain moisture (experimental data shows that the water retention rate is 20-30% higher than that of dry granules), reducing the need for irrigation. This is especially important for water-saving agriculture or arid regions.

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绿色地球+原材料+颗粒图

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公司服务图