Galvanized Pulsed Dust Collector_Other Equipment_Products

TONY galvanized pulsed dust Collector is a new type of high-efficiency pulse dust collector improved on the basis of bag dust collector. It integrates the advantages of all kinds of pulse jet dust collector in chamber reverse blowing, overcomes the shortcomings of insufficient dust cleaning strength in chamber and uneven air distribution in and out, and expands the scope of application. In addition, galvanized material is selected, which is more durable, not easy to corrosion, and improves the service life of equipment

TONY galvanized pulsed dust Collector adopts the separated chamber off-line pulse dust cleaning technology, which overcomes the shortcomings of reverse air dust cleaning and general pulse dust cleaning respectively. It has strong cleaning capacity, high dust removal efficiency, low emission concentration, small air leakage rate, low energy consumption, less land area, and reliable and stable operation. This series of dust collector is especially suitable for the following occasions: calcium carbide furnace dust removal, ferroalloy plant all kinds of electric furnace dust removal; Steel plant flue gas purification; Dust removal of coal-fired boilers and small boilers in power plants; Garbage incinerator dust removal; High temperature flue gas dust removal in smelters; Aluminum plant flue gas purification; Dust removal at the end and head of rotary kiln in cement plant; Carbon black plant exhaust dust removal. Its application field is characterized by high temperature and large smoke volume

The main structure of the Galvanized Pulsed Dust Collector is divided into four parts:

1. Purification Part: composed of filter bag, filter bag bracket, filter bag frame, dust gas inlet, purification gas outlet, etc.

2. Spray Part: composed of pulse controller, pulse valve, spray pipe, air bag, etc.

3. Ash Discharge Part: composed of motor, reducer, screw transport aircraft, star ash discharge valve, etc.

4. Shell part: composed of upper shell, middle shell and lower shell.

The figure on the right shows the main parts as follows:

①Exhaust gas inlet

②Check the door

③.Observation port

④Inspection port

⑤Repair elevators and guardrails

⑥Induced draft fan

⑦Grey box

TONY Galvanized Pulsed Dust Collector refers to the method of blowing compressed air to remove the dust attached to the filter medium (cloth bag or filter cartridge); According to the size of the dust collector may have several groups of pulse valves, controlled by the pulse controller or PLC, each time open a set of pulse valves to remove the dust of the part of the bag or filter cartridge controlled by it, while other bags or filter cartridging work normally, after a period of time, the next set of pulse valves open, clean the next part of the dust collector by the ash bucket, the upper box, the middle box, the lower box and other parts. The upper, middle and lower boxes are divided into chambers. When working, the dust-containing gas enters the ash hopper from the inlet air duct, the coarse dust particles directly fall into the bottom of the ash hopper, the fine dust particles enter the middle and lower box with the airflow turning point, the dust accumulation is attached to the outer surface of the filter bag, the filtered gas enters the upper box to the clean gas collection tube - exhaust air duct, and is discharged to the atmosphere by the exhaust fan.

The cleaning process is to cut off the clean air outlet duct of the chamber first, so that the cloth bag of the chamber is in a state of no air flow through (separate chamber stop air cleaning). Then the pulse valve is opened and the compressed air is used to pulse the ash cleaning. The closing time of the cutting valve is enough to ensure that the dust removed from the filter bag after the injection is settled to the ash hopper, avoiding the phenomenon that the dust is separated from the filter bag surface and attached to the adjacent filter bag surface with the air flow, so that the filter bag is cleaned thoroughly, and the exhaust valve, pulse valve and ash unloading valve are fully controlled by the programmable controller. The dust-containing gas enters through the air inlet, and when it passes through the ash hopper, part of the large particle dust in the gas is separated by the inertial force and gravity, and falls directly into the bottom of the ash hopper. The dust-containing gas enters the filter bag filter area of the middle box after passing through the ash hopper. The gas passes through the filter bag, and the dust is blocked on the outer surface of the filter bag. The purified gas enters the upper box through the filter bag mouth and then is discharged by the outlet.

1.TONY Galvanized Pulsed Dust Collector using a separate chamber wind pulse jet cleaning technology, to overcome the shortcomings of the conventional pulse dust collector and a separate chamber reverse blowing dust collector, strong cleaning capacity, high dust removal efficiency, low emission concentration, small air leakage rate, less energy consumption, less steel consumption, less footprint, stable and reliable operation, good economic benefits. Suitable for metallurgy, building materials, cement, machinery, chemical, electric power, light industry dust gas purification and material recovery.

2.TONY Galvanized Pulsed Dust Collector because of the use of separate chamber air stop pulse spray cleaning, spraying once can achieve the purpose of thorough cleaning, so the cleaning cycle is extended, reduce the cleaning energy consumption, pressure gas consumption can be greatly reduced. At the same time, the fatigue degree of the filter bag and the pulse valve is also reduced, thereby doubling the life of the filter bag and the valve disc.

3.TONY Galvanized Pulsed Dust Collector repair and bag change can be carried out in the continuous system fan and the normal operation of the system. Filter bag mouth with elastic expansion ring, good sealing performance, firm and reliable. The filter bag keel adopts polygonal shape, which reduces the friction between the bag and the keel, prolongs the life of the bag, and is easy to unload the bag.

4.TONY Galvanized Pulsed Dust Collector adopts the upper bag pumping method. After the skeleton is extracted during bag changing, the dirty bag is put into the ash bucket at the lower part of the box and taken out by the manhole to improve the operating conditions of bag changing.

5.TONY Galvanized Pulsed Dust Collector box with air tightness design, good sealing, inspection door with excellent sealing materials, the production process with kerosene leak detection, air leakage rate is very low.

6. TONY Galvanized Pulsed Dust Collector inlet and outlet air duct layout is compact, small airflow resistance.

TONY Galvanized Pulsed Dust Collector has efficient ash removal, efficient dust removal, filter bag, large natural gas long-term treatment, occupying a small area, beautiful and generous characteristics of the profile, widely used in building materials, metallurgy, chemical industry, machinery for non-cellulose fiber dust collectors, the requirements are non-sticky powder, dry. Thermal insulation is required for outdoor locations in winter.

TONY Galvanized Pulsed Dust Collector is an efficient air purification device that uses pulse injection technology to filter particulate matter out of industrial exhaust gas through a strong pressure difference between the air stream and the filter bag. This kind of dust collector has been widely used in many industrial fields because of its high efficiency filtration capacity, low maintenance cost and strong adaptability

TONY Galvanized Pulsed Dust Collector not only improves the quality of the production environment, but also protects the health and safety of the operator while meeting increasingly stringent environmental emission standards. With the progress of technology and continuous innovation, the application prospect of pulse dust collector is unlimited, which will further promote the environmental governance and sustainable development in the industrial field

1.The dust removal effect of TONY galvanized pulse dust collector is very good, especially the treatment effect of fine dust

2.Galvanized materials have the advantages of strong corrosion resistance and long service life

3. Compact structure, small footprint

4. Low injection pressure

5. High dust removal efficiency, can capture the particle size of more than 0.3 microns of fine dust, dust removal efficiency can reach 99.5%.

6. Strong cleaning ability

7. Large filtration load

8. Simple filter bag fixing method

9. Advanced control technology

10. Low energy consumption, cost saving for enterprises

11. Safe and reliable operation of the equipment

12. Wide range of applications, suitable for a variety of industries

Equipment Parameter
Model	Treated air volume (m³/h)	External dimension (mm)	Material thickness (mm)	Wind speed (m/min)	Filter area (㎡)	Bag specification QTY	Solenoid valves QTY	Skeleton QTY	Rupture disks QTY
TY-MCBD-5K	5000	L1500W1400H4500	Galvanized plate t2.0	2-3	29	∅140L 1500 42	6	Spring-loaded 42	2
TY-MCBD-10K	10000	L1800W1700H4800	Galvanized plate t2.0	2-3	56	∅140L2000 64	8	Spring-loaded 64	2
TY-MCBD-12K	12000	L1800W2200H4800	Galvanized plate t2.0	2-3	69	∅140 L2000 80	10	Spring-loaded 80	4
TY-MCBD-15K	15000	L2200W2200H4800	Galvanized plate t2.0	2-3	89	∅140 L2000 100	10	Spring-loaded 100	4
TY-MCBD-20K	20000	L2500W2200H4800	Galvanized plate t2.0	2-3	105	∅140 L2000 120	12	Spring-loaded 120	4
TY-MCBD-25K	25000	L2500W2200H 6800	Galvanized plate t2.0	2-3	156	∅140 L3000 120	12	Spring-loaded 120	4
TY-MCBD-30K	30000	L3000W2200H6800	Galvanized plate t2.0	2-3	189	∅140 L3000 140	14	Spring-loaded 140	6
TY-MCBD-40K	40000	L3300W2200H6800	Galvanized plate t2.0	2-3	226	∅140 L3000 160	16	Spring-loaded 160	6
TY-MCBD-50K	50000	L4200W2200H6800	Galvanized plate t2.0	2-3	283	∅140 L3000 200	20	Spring-loaded 200	8
TY-MCBD-60K	60000	L5200W2500H6800	Galvanized plate t2.0	2-3	334	∅140 L3000 300	20	Spring-loaded 300	8

1. The selection of filtration speed Filtration speed is the key factor in the selection of dust collector, should be determined according to the nature of dust or dust, application, dust particle size, viscosity, gas temperature, water content, dust concentration and different filter media and other factors. When the dust particle size is fine, the temperature and humidity are high, the concentration is large, and the viscosity is large, the low value should be selected. Such as ≤1m/min; On the contrary, the optional high value is generally not more than 1.5m/min. For large dust particle size, normal temperature, dry, non-viscous, and very low concentration, 1.5 ~ 2m/min can be selected. When the filtration speed is selected, it should be calculated that the net filtration wind speed should not exceed the above value when reducing the filtration area of one room (when cleaning).

2. The filter material should be considered according to the temperature of the dust gas, the amount of water, the properties of acid and alkali, the viscosity, concentration and grinding of the dust. Generally, when the water content is small and there is no acid, it is selected according to the temperature of the dust containing gas, at room temperature or ≤130°C, 500 ~ 550g/m2 polyester needle felt is commonly used. <250°C, use aramong Nomex needle felt or 800g/m2 glass fiber needle felt or 800g/m2 double glass fiber fabric or Flumas [FMS] high temperature filter material (fluorine gas can not use glass fiber material). When the water content is large and the dust concentration is large, it is appropriate to choose waterproof and oil-proof filter material (or anti-condensation filter material) or laminating filter material (the base cloth should be waterproofed needle felt). When the dust gas contains acid and alkaline and the gas temperature is less than 190°C, Ryton (polyphenylene sulfide) needle felt is often used. When the gas temperature is ≤240°C and the acid and alkaline resistance requirements are not too high, P84 (polyimide) needle felt is selected. When the dust-containing gas is flammable and explosive, choose anti-static tapefibre needle felt; when the dust-containing gas is both a certain amount of water and flammable and explosive gas, choose waterproof, oil-proof and anti-static tapefibre needle felt.

3. Control instrument, long bag pulse dust collector dust control using PLC microcomputer program control instrument, divided constant pressure (automatic), timing (automatic), manual three control methods. Constant pressure control: according to the set pressure difference control, dust collector pressure difference exceeds the set value, each room automatically clean again in turn. Timing control: According to the set time, each room is cleaned once every other cleaning cycle. Manual control: The on-site operating cabinet can manually control the automatic cleaning of each room in turn, or each room can be cleaned separately. The control mode is selected by the user, and when the user has no requirements, the supply is controlled according to the timing.