Pellets Swinging Screen_Other Equipment_Products

The swing screen is an extremely commonly used and highly important screening equipment in various industries. It plays a crucial role in the process of pellet size classification and screening of materials. Through its unique swinging motion combined with vibrating screen function, it is able to effectively separate materials according to different pellet sizes. This enables a more precise sorting of materials, ensuring that each fraction meets the specific requirements for different applications.

The swing screen's ability to perform such tasks with high accuracy and efficiency makes it an indispensable tool in many production processes.

TONY Pellets Swinging Screen is an efficient screening equipment, mainly used to deal with granular materials, such as powder, granular materials. Its working principle is to generate vibration force through the motor to drive the vibrator, so that the screen is swayed, so as to achieve the screening of materials. The design is inspired by the action of manual screening, where the material is evenly diffused on the screen surface, and the movement of pellets on the screen includes both horizontal and vertical acceleration, so that small pellets are quickly filtered to the next screen surface, while large pellets remain at the current level and are eventually discharged through the discharge port. Efficient separation and grading of materials.

TONY Pellets Swinging Screen widely used in various industries, including but not limited to: food industry, chemical industry, pharmaceutical industry, building materials industry.

1. Basic Movement:

After the screening machine is started, the sieve box is driven by a common motor to make a back-and-forth reciprocating movement under the action of inertial force. This movement is similar to the action of manual screening, enabling the materials on the sieve surface to be continuously turned over.

At the same time, the sieve box drives the sieve surface to make a periodic shaking motion, making the movement state of the materials on the sieve surface more complex and diverse.

2. Trajectory Of Material Movement:

Due to the movement of the sieve box, the materials form a three-dimensional tumbling movement of horizontal and throwing on the sieve surface. During this process, the materials are evenly dispersed on the entire sieve surface from the center to the outer edge. Moreover, the materials will spread axially in a spiral motion, which enables the materials to have more contact opportunities with the sieve mesh, thus improving the screening effect and efficiency.

3. Pellet Screening:

As the materials move on the sieve surface, those with a size smaller than the aperture of the sieve mesh can pass through the sieve holes and fall to the lower layer, becoming the undersize materials; while those with a size larger than the aperture of the sieve mesh will be discharged from the discharge port after continuous tumbling and jumping movements, and finally the screening work is completed.

4. Adjustment Of Movement Parameters:

The eccentricity of the swing sieve can usually be adjusted, with a range generally from 25 to 40 mm. By adjusting the eccentricity, the movement intensity and trajectory of the materials on the sieve surface can be changed. The rotational speed of its low-speed V-belt drive is also adjustable, with a range from 120 to 360 rpm. Adjusting the rotational speed can control the residence time of the materials on the sieve surface, so as to meet the screening requirements of different materials.

1. High Screening Efficiency:

Unique movement mode: The movement trajectory of the pellets swing screen is a nonlinear ellipse or nearly circular shape. This movement mode allows the material to fully roll and loosen on the screen surface, allowing the material to have more contact opportunities with the screen, thereby greatly improving the screening efficiency. Compared with the traditional vibrating screen, its screening efficiency can be increased several times.

2. High Screening Accuracy:

Soft screening action: Its movement is relatively gentle, unlike the vibrating screen that produces strong vibration shock. This gentle movement mode can avoid excessive extrusion and crushing of the material, thereby better ensuring the original form and pellet size distribution of the material, making the screening accuracy higher. For granular materials that require precise grading, the swing screen can accurately separate materials of different pellet sizes.

3. Large Processing Capacity:

Large-area screen design: The screen surface area of the swing screen is usually large, which allows more materials to be processed per unit time. Whether it is granular, powdery or blocky materials, they can be quickly screened through the screen surface to meet the needs of large-scale production.

4. Not Easy To Block The Screen:

Special motion trajectory: The motion trajectory of the material on the swing screen is relatively complex, with both horizontal movement and vertical jumping. This movement mode makes it difficult for the material to accumulate and block on the screen

5. Durable Equipment:

Sturdy structure: The whole machine structure is reasonably designed, made of high-quality steel and advanced welding technology, with high strength and rigidity, and can withstand large material impact and vibration. At the same time, the various components of the equipment are tightly connected, reliable operation, and not prone to loosening and damage.

Mining And Ore Processing: Oscillating screens are widely used in the field of mining for the screening and grading of ores. It can perform preliminary screening of raw ore, remove impurities and dust, and grade the ore according to different pellet sizes to meet the requirements of subsequent processing.

Building Materials: In the construction industry, oscillating screens are often used for the screening of materials such as sand, mortar, and cement. It can remove large pellets and impurities from the raw materials to ensure the production of building materials that meet the specifications.

Metallurgical Industry: In the metallurgical industry, oscillating screens are often used for the screening of metal ores and powders. It can separate metal ores according to pellet size and classify and grade powdered materials to meet the requirements of metallurgical processes.

Chemical And Food Industries: Oscillating screens are also widely used in the chemical and food industries. It can screen and grade chemical raw materials and granular food raw materials, remove impurities and substandard pellets to ensure product quality and safety.

The performance characteristics of the pellets swing screen mainly include the following aspects:

Efficient Screening: The screening efficiency of the swing screen is very high, which can reach 90%-99%, and the screening accuracy is above 95%.

Low Noise: The noise level of the swing screen is low, usually less than 75 decibels, and the noise pollution is small during use.

Low Energy Consumption: The swing screen adopts low frequency and small load operation, and the power system has little effect on the equipment and materials, with less power consumption and less noise pollution.

Fully Enclosed Structure: The swing screen has a fully enclosed structure, good sealing effect, and basically no material dust pollution.

Easy To ReplaceThe Screen: The swing screen can be replaced quickly, generally in 5 minutes, and the screen has a long service life.

Large Processing Capacity: The swing screen has a large processing capacity, high output per unit area, and an acceleration 4-5 times lower than that of the vibrating screen. The life of the screening parts is increased and maintenance is reduced.

Optimized Weight Balance: The swing screen optimizes weight balance and has low dynamic load on the foundation, which is beneficial to increase the service life of the equipment and reduce operation and maintenance costs. Strong adaptability: The swing screen is suitable for a variety of materials, including powders, mucus, etc., and the discharge port can be adjusted arbitrarily within a 360° circumference, which is convenient for process layout.

1. Simple structure, easy to install and maintain.

2. Can be used for single-layer, multi-layers screening with long life.

3. Good sealing without dust flying.

4. Low consumption with high yield and low cost.

5. Sieve body parts adopt steel plates and sectional material welded together (part of the body for bolt connection) the overall good stiffness, strong and reliable.

6. Material auto discharge, be able to continuous operation.

7. Efficient screening and particle grading.

8. High screening accuracy, screening efficiency can reach 90%-99%.

9. Low noise, the noise of the swinging screen is low, and the operation is more environmentally friendly

10. Versatility, also widely used in a variety of other industries, such as chemical, pharmaceutical, mining and so on.