Galvanized Pellets Cooler_Other Equipment_Products

TONY Galvanized Pellets Cooler is a kind of efficient particle material cooling equipment, using countercurrent cooling principle, so that the particles fully uniform cooling. Can work in high temperature, high humidity, dusty environment, widely used in biomass pellet fuel, feed, chemical industry and other industries. Its role is to cool the high-temperature granular material to a suitable temperature, which is convenient for subsequent storage, transportation or further processing operations

TONY Galvanized Pellets Cooler can not only effectively reduce the temperature of the material, but also improve the precipitation rate of the material, greatly improve the production efficiency and product quality, thus extending the storage time of the product.

TONY Galvanized Pellets Cooler upgraded the material of the equipment, using galvanized sheet material, more corrosion resistance, improve the service life of the equipment

Market feedback shows that TONY Galvanized Pellets Cooler has been widely praised by users for its excellent cooling performance and stable operating performance.

TONY Galvanized Pellets Cooler is a device for cooling granular materials based on the concept of countercurrent cooling. The following is the specific working principle of the countercurrent cooler:

1. Materials Enter

The high temperature and high humidity particles from the pellet machine enter the cooler through the feeding mechanism. In this process, the material is usually passed through a rhomboid spreader to ensure that the particles are evenly distributed

2. Reciprocating Discharge

Inside the cooler, the material will gradually accumulate until it reaches the level of the material. At this time, the level device will send a signal to start the motor or cylinder, so that the movable discharge frame begins to reciprocate. This movement causes the material to fall intermittently from the silo body and drain into the hopper through the gap between the movable discharge frame and the fixed frame. When the active discharge frame is staggered with the fixed frame, the discharge stops, so that the material is discharged intermittently out of the machine during this reciprocating movement.

3. Countercurrent Cooling Process

The fan is always on during the entire working process. Since the material flows from the top down, and the wind flows from the bottom up, the cold air is in contact with the cold material, and the hot air is in contact with the hot material, so this cooler is called the countercurrent cooler. The material stays in the bin body for a period of time, and through the suction of the fan, the natural air enters from the bottom and passes through the material layer in the bin body for heat exchange. The fan draws air to take away the heat and water of the material, which plays the role of cooling the material and reducing the water.

4. Automatic Control

When the amount of discharge is greater than the amount of feed, the particle material in the machine drops to the level, the motor stops rotating, and the discharge stops accordingly. The cooling process begins again when the material is in contact with the charging level. This automatic control system ensures continuity and efficiency in the cooling process.

TONY Galvanized Pellets Cooler through the above process, effectively cool the high temperature and high humidity particle material to the appropriate temperature and humidity, making it more suitable for storage and transportation. The countercurrent cooling design not only improves the cooling efficiency, but also reduces the crushing rate of the material and ensures the product quality

The advantages of biomass pellet coolers mainly include the following aspects:

‌Efficient Cooling‌: The cooler adopts the working principle of air convection. Through the dual-fan working mode, one fan is responsible for blowing air to take away the heat on the surface of the particles, and the other fan is responsible for exhausting air to discharge the heat out of the bin through the induced draft fan, thereby achieving efficient cooling.

‌Temperature Control‌: The cooler can accurately control the combustion rate and temperature of the fuel to avoid safety problems caused by high temperature, such as reduced risk of explosion or fire.

‌Reduced Smoke Emissions‌: The cooling process helps to reduce the smoke generated by the particles during the combustion process and improve the air quality.

‌Stable Operation‌: Due to the existence of the cooling system, the burner can maintain a stable operating state and maintain a good thermal efficiency even under load changes.

‌Energy Saving And Environmental Protection‌: The water cooling design reduces the impact on the environment, meets the requirements of green energy, and has relatively low operating costs in the long run.

‌Easy Maintenance‌: Although the cooling system needs to be checked and cleaned regularly, it reduces the difficulty of maintenance compared to equipment without cooling.

	Galvanized Belt Conveyor The main function of Galvanized Belt Conveyor is to transfer biomass particles to the cooler. This type of conveyor belt adopts hot-dip galvanizing process to form a uniform and dense zinc layer on the surface, which effectively prevents the chain from contacting with moisture, acid and alkali substances in the environment, greatly improving the corrosion resistance and service life of the chain.
Cyclone Cyclone is mainly used to control the direction of air flow in the particle Cooler. Especially when used with the fan, which can produce countercurrent air from the bottom to the top inside the Galvanized Pellets Cooler, effectively taking away the water and heat in the free falling pellets.In the selection of cyclone, in addition to considering its processing air volume, it is also necessary to consider the impact of its resistance on the cooling system
	Air-Lock Air-Lock is one of the core components of Galvanized Pellets Cooler, Its main function is to evenly transport the high temperature and high humidity particles from the granulator to the cooling box. Through its special structural design, Air-LOCK can effectively prevent the top Air leakage, cross air and high temperature water vapor at the pelleting outlet from entering the cooler, thus affecting the cooling effect
Blower The fan provides a steady flow of air to the particle cooler and accelerates heat exchange. The cold air provided by the fan enters the cooler from the bottom in all directions, so that the particles are gradually cooled in the forward direction. Avoid sudden cooling of particles due to direct contact between cold air and high temperature particles, prevent cracking of the surface of particles, and can be reduced to safe water (≤12.5%), which is convenient for transportation, storage and storage of particles.
	Vibrating Screen Vibrating Screen is to realize the grading and screening of particles through its specific mesh size, the combination of cooling machine And Vibrating Screen is mainly used for the cooling and grading of granular materials. This combination can not only effectively reduce the temperature of the particles, but also accurately screen according to the size and shape of the particles, thereby improving product quality and production efficiency.
New Galvanized Dust Bags The use of Galvanized Dust Bags collector can carry out preliminary dust removal while the particles are cooling. Improve the cleanliness of the production environment. Galvanized material, corrosion resistance, high strength.Through the integrated design of cooling and dust removal, additional energy consumption and equipment floor space are reduced, which meets the energy conservation and environmental protection requirements of modern industry.

Model	TCN-15	TCN-30
Output(T/h)	5-8	8-12
Cooling Volume	4	6
Cooling Volume	3+1.1	3+37+2.2
Cooling Time(minute)	No less than 6-10mins
Cooling Temperature	No high than room temperature 3-5℃

The performance characteristics of the cooler in the biomass pellet production line mainly include the following aspects:

‌High Cooling Efficiency‌: The cooler adopts the working principle of air convection. Through the dual-fan working mode, one fan is responsible for blowing air to take away the heat on the surface of the pellets, and the other fan is responsible for exhausting air to discharge the heat out of the bin, thereby achieving an efficient cooling effect.

‌Low Energy Consumption‌: The cooler is designed to have a small air requirement, low energy consumption, and no condensation and frosting, which further reduces the operating cost.

‌Uniform Cooling‌: The feed is evenly distributed and the bottom is discharged in all directions to ensure uniform cooling of the pellets, avoid surface cracking of the pellets due to severe cooling, and maintain the appearance quality.

‌Reasonable Structure‌: The cooler is made of stainless steel. The metal material absorbs heat quickly and dissipates heat quickly, which is conducive to pellet cooling. The single motor drive, through the chain drive, makes each layer reciprocate back and forth, prompting the pellets to fall and roll one layer after another, which is more conducive to pellet cooling.

‌Easy Maintenance‌: The cooler is designed with a unique grid decompression discharge device, and the net breakage of the discharge is extremely small, which reduces the difficulty of maintenance.

‌Wide Range Of Application‌: The cooler is suitable for various biomass pellet production lines, can meet different production needs, and maintain the stable operation of the production line‌. ‌High technical requirements‌: Although the design of the cooler is complex and the technical requirements are high, through reasonable design and installation, it can ensure its efficient and stable operation‌.

These characteristics make the cooler in the biomass pellet production line have significant advantages in improving production efficiency, reducing energy consumption and maintenance costs.

There are many models of TONY Galvanized Pellets Coolerhere, with different production and prices, ranging from USD20000-USD30000.

We have our own factory, professional production, complete equipment and fast delivery.

We have our own technical team, according to your production capacity and raw materials, quickly recommend the right model.

We have a dedicated quality control team to conduct strict testing on products to ensure quality.

If you have any questions, please contact us directly.

‌Improve production efficiency and product quality‌: The biomass pellet machine will generate a lot of heat during the production process. If the pellets are overheated, direct bagging will cause deformation or damage, affecting the pellet quality and production efficiency. Equipped with a countercurrent cooler can effectively reduce the pellet temperature and prevent the pellets from being damaged or deformed due to overheating, thereby improving production efficiency and product quality‌.

‌Reducing production costs‌: The cooler can reduce the damage rate of pellets, thereby reducing the additional costs caused by damage. In addition, the cooler has a simple structure, small footprint, and easy operation, which makes its application in the production line more economical and efficient‌.

‌Ensure pellet quality‌: The cooler can ensure the quality of pellets, remove unqualified pellets, and ensure the quality and output of the final product through the screening function‌.

‌Applicability and low maintenance cost‌: The countercurrent cooler has a simple structure, small footprint, and easy operation, which makes it more applicable in the biomass pellet production line and has low maintenance costs‌.

‌Environmental protection and sustainability‌: As a clean, renewable, and efficient energy source, the cooling treatment of biomass pellet fuel during its production process also helps to reduce environmental pollution and meets the requirements of sustainable development‌. In summary, equipping the biomass pellet production line with a cooler can not only improve production efficiency and product quality, reduce production costs, but also ensure pellet quality, which has significant advantages.

After the pellets are squeezed, the temperature and moisture content of the biomass pellet machine are high, which is not suitable for direct packaging and storage. It needs to be dried manually or equipped with fuel pellet cooling and drying equipment. Equipping the wood chip pellet machine with suitable cooling and drying equipment can improve the working efficiency of the wood chip pellet machine, reduce the processing cost of the wood chip pellet machine, effectively reduce the waste of labor and pellets, and make the production of fuel pellets continuous and profitable!

Two drying labor costs about 30,000 to 40,000 yuan, and small-volume cooling and drying equipment costs about 40,000 yuan, but the labor investment needs to be paid every year, while the cooling and drying equipment can be used for 4-12 years; The particle breakage rate of manual drying is about 3-7, and the particle breakage rate of the cooling and drying equipment during the working process is about 1-4. Once such a particle breakage rate is formed into a number, it is a considerable expense; The effect of manual drying is poor during the rainy season because the air humidity is high, the drying time is long, and the particle re-moisture phenomenon is serious.