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Project Brief Introduction:

1.Product:Wet Hazelnut Husk Pellet Line

2.Capacity:18 Ton /Hour

3.TONY Brand 18 Ton /Hour Wet Hazelnut Husk Pellet Line Project Process

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1530 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet hazelnut husk biomass pellet processing equipment

Wet Hazelnut Husk pellet processing equipment mainly transforms biomass raw materials such as Wet Hazelnut Husk into high-density pellet fuel through processes including drying, pelleting, cooling, and packaging. The pelleting stage is the core, requiring mechanical extrusion to shape the raw material under high temperature and pressure. The drying stage is a crucial step in processing wet sawdust, requiring the moisture content of the raw material to be controlled within a suitable range to ensure optimal pelleting results.

2. Characteristics of wet hazelnut husk biomass pellet processing equipment

(1) Direct connection between the motor shaft and gear shaft results in stronger power transmission, greater torque resistance, higher stability, and lower maintenance rate.

(2) Improved bearing housing, changed sealing method, and use of forged tempered wear-resistant material to prevent dust from entering the bearing housing.

(3) Larger gearbox body and gears result in higher output power and lower power consumption.

(4) Uses genuine heavy-duty Harbin bearings, resulting in longer bearing life and lower overall machine maintenance rate.

(5) The ring die adopts a vertical double-layer structure, with both layers usable, improving utilization, reducing costs, and increasing efficiency.

(6) Rotating pressure rollers centrifuge the material, resulting in uniform material distribution.

(7) High efficiency and energy saving, automatic timed oil lubrication ensures sufficient bearing lubrication and safer, more reliable operation.

(8) High-pressure filtration and a clean, smooth independent frequency converter guarantee particle output.  

3. Application scenarios of wet hazelnut husk biomass pellet processing equipment

In small-scale heating scenarios such as homes or small commercial establishments, selecting the right combustion equipment is crucial. For Wet Hazelnut Husk pellets, small boilers or stoves with good fuel adaptability should be chosen. For example, some small boilers specifically designed for biomass pellet combustion can adapt to changes in the combustion characteristics of Wet Hazelnut Husk pellets caused by factors such as humidity by adjusting the air intake and fuel delivery speed. Some small biomass stoves employ advanced gasification combustion technology, enabling the Wet Hazelnut Husk pellets to be gasified under oxygen-deficient conditions before being mixed with secondary air for combustion, thus improving combustion efficiency.

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TONY Brand 18 Ton/Hour Wet Hazelnut Husk Pellet Manufacturing Plant can  process take wet hazelnut husk and various biomass materials into biomass pellets.Hazelnut husk biomass pellet processing is a typical "waste resource utilization" project. Its core characteristics are readily available raw materials, outstanding environmental attributes, and combustion performance suitable for both civilian and small- to medium-sized industrial applications, making it highly practical. With the increasing global emphasis on and demand for renewable energy, the biomass fuel market is showing a positive development trend, and hazelnut husk biomass pellet processing projects have considerable development prospects.

1. Capacity: 18 Ton/Hour

2. Raw materials: Wet Hazelnut Husk

3. Moisture: Wet type, about 40-55% .

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers:Entrepreneurs with advantages in raw materials, such as nut processing business owners, cooperatives/brokers in major hazelnut producing areas, agricultural waste recyclers, biomass energy traders, and investors interested in the environmental protection industry, etc.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Hazelnut Husk Pellet Production Line

2. Raw Material: Wet Hazelnut Husk

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 18 TPH

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-2.8*24m, TONY Pellet Machine TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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烘干机

带榛子壳图

1.Hazelnut Husk Drying Process:

A.This process is mainly used to dry the hazelnut husk from 40-55% to 10-15%.

B.Capacity:18 tons/hour.

C.TONY use 2sets of 2.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:18 tons/hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200kw*6sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:18tons/hour.                                                   

C.TONY brand galvanized pellets cooler *2sets                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

4.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:18 tons/hour.

C.TONY band ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿榛子壳+颗粒 颗粒机

Biomass pellet fuel is widely used in industrial boilers, heating equipment, livestock farms, food processing, textile printing and dyeing, and building materials industries due to its advantages such as being clean and environmentally friendly, having a high calorific value, and stable combustion. With the strict enforcement of environmental policies, traditional coal-fired boilers are being gradually phased out, and biomass pellets, as a high-quality alternative to coal, are experiencing continuous market demand growth. The raw materials for biomass pellets are mainly agricultural and forestry waste, such as sawdust, rice husks, straw, and sawdust. These raw materials are abundant in rural areas, and in some areas are even free, which not only reduces raw material costs but also enables the resource utilization of waste.

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榛子壳图 颗粒图

1. Environmentally Friendly Characteristics

Wet Hazelnut Husk pellets are a clean and environmentally friendly fuel, producing fewer pollutants during combustion. For example, when using a biomass energy-saving and environmentally friendly downdraft gasifier to burn Wet Hazelnut Husk, low tar and zero dust emissions can be achieved, and nitrogen oxide emissions meet the national boiler air emission standards (GB/T13271-2014)5. Furthermore, the ash from combustion can be used as fertilizer, realizing the recycling of biological resources.

2. High Energy Efficiency

Wet Hazelnut Husk pellets have a low moisture content, making combustion air easy to adjust and resulting in high combustion thermal efficiency. This means that energy can be released more fully during combustion, improving energy utilization efficiency.

3. High Safety

Wet Hazelnut Husk pellets are safe to use, containing no fissile or explosive chemicals, eliminating the risk of poisoning, explosions, or leaks, ensuring safety during use.

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绿色地球+原材料+颗粒图

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公司服务图