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Project Brief Introduction:

1.Product:Wet Hazelnut Husk Pellet Line

2.Capacity:5.5-6.5 Ton /Hour

3.TONY Brand 5.5-6.5 Ton /Hour Wet Hazelnut Husk Pellet Line Project Process

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 485 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet hazelnut husk biomass pellet processing equipment

The challenge in processing wet hazelnut husk lies in its tendency to stick to the machine and become difficult to shape due to excessive moisture. The equipment overcomes this challenge through two key technological principles. After drying, the wet hazelnut husk reaches the required moisture content, maintaining a slight stickiness. Combined with the high-pressure extrusion of the pellet mill, this process tightly binds the cellulose and hemicellulose within the material. Furthermore, the extrusion friction generates heat exceeding 100°C, softening the lignin in the hazelnut husk and forming a "natural binder," ultimately ensuring the hardness and firmness of the pellets.

2. Characteristics of wet hazelnut husk biomass pellet processing equipment

(1) Wide range of applicable materials: It can process nut waste such as sunflower seed shells, hazelnut husks, and peanut shells, as well as straw, sawdust, rice husks, and branches. The type of raw material can be switched simply by changing the crusher blades, adjusting the pellet mill mold, or adjusting the drying parameters; no complete equipment replacement is required.

(2) Handling different moisture contents: For high-moisture materials (such as wet hazelnut husks and fresh straw), it is equipped with a high-efficiency drying module; for low-moisture materials (such as dried sunflower seed shells and sawdust), the drying process can be omitted or only simple conditioning is needed, flexibly matching the initial state of the raw materials.

(3) Adaptable to different hardness levels: It can process both high-hardness and soft-textured materials, avoiding over-processing and energy waste.

3. Application scenarios of wet hazelnut husk biomass pellet processing equipment

Industrial enterprises with high environmental protection requirements and stable energy needs will introduce equipment to process hazelnut husk pellets to meet their own production energy needs, especially those related to food and light industry.

(1) User Types: Food processing plants (baking, confectionery), textile mills, and small and medium-sized biomass power plants.

(2) Equipment Configuration: The equipment needs to match the enterprise's energy consumption scale and be compatible with the enterprise's existing boilers and power generation systems (e.g., pellet conveying pipelines and burner compatibility). If the enterprise is far from the hazelnut producing area, raw material storage equipment will be provided to ensure continuous production.

(3) Core Value: Complies with environmental protection policies (no sulfur emissions and less dust during pellet combustion), avoiding environmental penalties for using coal; at the same time, the raw material cost of hazelnut husk is much lower than that of natural gas and electricity, and long-term use can stably control energy costs, especially suitable for production scenarios with high requirements for heating stability (e.g., food drying requires constant temperature).

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TONY Brand 5.5-6.5 Ton/Hour Wet Hazelnut Husk Pellet Manufacturing Plant can  process take wet hazelnut husk and various biomass materials into biomass pellets.Hazelnut husk biomass pellet processing is a typical "waste resource utilization" project. Its core characteristics are readily available raw materials, outstanding environmental attributes, and combustion performance suitable for both civilian and small- to medium-sized industrial applications, making it highly practical. With the increasing global emphasis on and demand for renewable energy, the biomass fuel market is showing a positive development trend, and hazelnut husk biomass pellet processing projects have considerable development prospects.

1. Capacity: 5.5-6.5 Ton/Hour

2. Raw materials: Wet Hazelnut Husk

3. Moisture: Wet type, about 40-55% .

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers:Entrepreneurs with advantages in raw materials, such as nut processing business owners, cooperatives/brokers in major hazelnut producing areas, agricultural waste recyclers, biomass energy traders, and investors interested in the environmental protection industry, etc.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Hazelnut Husk Pellet Production Line

2. Raw Material: Wet Hazelnut Husk

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 5.5-6.5 TPH

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-1.8*24m, TONY Pellet Machine TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

烘干机

带榛子壳图

1.Hazelnut Husk Drying Process:

A.This process is mainly used to dry the hazelnut husk from 40-55% to 10-15%.

B.Capacity:5.5-6.5 tons/hour.

C.TONY use 1set of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:5.5-6.5 tons/hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185kw*2sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:5.5-6.5tons/hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:5.5-6.5tons/hour.  

C.TONY double packing machine* 1set

Main Parts: 

(1)TONY's  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿榛子壳+颗粒 颗粒机

Raw Material Advantages of the Hazelnut Husk Pellet Processing Project

As the core foundation of the project, the characteristics of hazelnut husk directly determine the project's minimum profitability. The advantages are mainly reflected in three points:

1. Stable and Large-Scale Supply: 

Located in a major hazelnut producing area, hundreds of thousands of tons of hazelnut husk are generated annually (approximately 0.3 tons of shells are produced per ton of hazelnuts). The raw materials are concentrated in hazelnut processing plants, eliminating the need for scattered procurement. Some large processing plants even charge for processing hazelnut husk, while the project can obtain it at low price or free of charge, ensuring a stable supply of raw materials from the source.

2. High-Quality Raw Materials and Low Processing Difficulty:

Hazelnut husk fibers are tough and have a high lignin content (approximately 25%-30%). No complex pretreatment is required during processing, and the shaped pellets have high hardness and stable calorific value (lower calorific value 17-19 MJ/kg, close to medium-quality coal). The finished product qualification rate can reach over 95%, reducing processing losses.

3. Low transportation costs:

 Raw materials are concentrated in areas with high concentrations of hazelnut processing. Project sites can be located close to the source of raw materials (recommended transportation radius < 50 km), which is far lower than the transportation costs of scattered raw materials such as straw and sawdust, further reducing production costs.

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榛子壳图 颗粒图

Hazelnut Husk biomass pellets, as fuel processed from agricultural and forestry waste, possess environmentally friendly attributes as their core competitiveness, specifically reflected in three aspects:

1. Near-zero carbon emissions: 

As a biomass energy source, the carbon dioxide released during combustion can be reabsorbed by plant photosynthesis, forming a "carbon cycle." Net carbon emissions are far lower than coal (approximately 1.5 tons of carbon dioxide emissions are reduced per ton of pellets compared to coal), directly helping users achieve emission reduction targets and complying with "dual-carbon" policy requirements.

2. Low pollutant emissions: 

The sulfur content in the pellets is <0.05%, and the nitrogen content is <0.5%. Combustion produces almost no harmful gases such as sulfur dioxide and nitrogen oxides, achieving emission standards without complex desulfurization and denitrification equipment. Furthermore, pellet combustion is complete, resulting in dust emissions more than 60% lower than bulk biomass or coal, minimizing environmental impact.

3. Achieving Waste Resource Utilization: 

Hazelnut husks, which would otherwise require stockpiling or incineration (causing air pollution and land occupation), are converted into fuel. This solves the solid waste disposal problem, reduces the risk of "garbage siege," and realizes the ecological value of "turning waste into treasure."

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绿色地球+原材料+颗粒图

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公司服务图