Generally speaking, a Semi-automatic Packing Machine packaging scale refers to a semi-automatic packaging scale, that is, manual bagging, and after weighing, the material falls into the packaging bag and is folded and sealed or directly sealed or heat-sealed. The characteristics of a Semi-automatic Packaging Machine are generally that weighing is automatic and bagging is manual, so it is called a semi-automatic packaging scale.

TONY Semi-automatic Packing Machine is a widely used packaging equipment in various industries, which combines manual operation and automation technology to efficiently complete packaging tasks

The application fields of TONY Semi-automatic Packing Machine are very wide, including biomass pellet new energy, food, medicine, cosmetics, daily chemical products and other industries. They can improve the production efficiency of products, reduce material waste, and streamline operational processes.

The working principle of the Semi-automatic Packing Machine of the pellet machine production line mainly includes the following key steps:

Material Conveying: Granular materials enter the conveying system of the packing machine through the hopper. A vibrating feeder is usually used to convey the material from the storage box to the metering device of the packing machine. The vibrating feeder vibrates to make the material flow evenly to the downstream metering device. Measuring and control:The metering system is the core part of the Semi-automatic Packing Machine. Common metering methods include electronic weighing and volumetric metering. The electronic weighing device detects the weight of the material in real time through the sensor and compares it with the set target weight to ensure the accuracy of the weight of each package of material.

Packing And Sealing:The material automatically enters the packing bag after metering. The equipment adopts different sealing methods according to the packing bags of different materials. Common sealing methods are heat sealing, cold sealing or pressure sealing. The packing bags can be prefabricated bags or roll film forms, and the machine can automatically cut, form and seal according to needs. Coding and labeling: While sealing, the equipment usually automatically prints information such as production date and batch number to ensure the traceability of each package of products. Some packaging machines also integrate automatic labeling systems to facilitate subsequent product management and market circulation.

‌Finished Product Output And Inspection‌: After packaging, the finished product is output through a conveyor belt. The equipment will test the sealing quality and packaging weight to ensure that each package of products meets the specification requirements. For unqualified products, the machine will automatically remove them to ensure the efficiency and stability of the production line.

The performance characteristics of the Semi-automatic Packing Machine of the granulator production line mainly include the following aspects:

High Degree Of Automation:Semi-automatic Packing machines are usually controlled by single-chip microcomputers, and have functions such as automatic quantitative, automatic filling, and automatic adjustment of metering errors.Through stepper motors and electronic weighing technology, high-precision metering and filling can be achieved.

‌Fast Speed And High Precision:The spiral feeding and light control technology are adopted to complete the packing task in a short time. At the same time, stepper motors and electronic weighing technology are adopted to ensure the accuracy of metering.

‌Wide Range Of Application:It is suitable for powdery and granular materials with certain fluidity, and is suitable for various packaging containers such as bags, cans, and bottles.

Error Correction Function:It can automatically track and correct the errors caused by changes in material specific gravity and material level to ensure the accuracy of packaging.

Easy Operation:It is controlled by photoelectric switches, and only manual bagging is required. The bag mouth is clean and easy to seal. The parts in contact with the material are made of stainless steel, which is easy to clean and prevent cross contamination.

Compact Equipment Structure‌:The whole machine has a vertical integrated structure, compact and reasonable layout, small footprint, and easy installation, commissioning, operation and maintenance‌.

‌Reliable Quality‌:The main components are imported components with reliable quality. The computer control system is fully functional, with digital setting keys and display instruments‌.

These performance characteristics enable the Semi-automatic Packing Machine to complete the packaging task efficiently and accurately on the pellet machine production line to meet the needs of different materials and packaging.

Model

Measure range

(KG/Bags)

Accuracy

Ari Source

(Mpa)

TBF-50

15-50

±0.2%

0.4-0.6

TBL-50

15-50

±0.2%

0.4-0.6

 

1. Low Cost: Semi-automatic Packing Machine has a relatively low price, fitting small and medium-sized enterprises with limited budgets. Besides, its low maintenance costs reduce overall enterprise operating costs.

2. Easy Operation: Semi-automatic Packing Machines don't need complex programming. Operators follow instructions for simple operations to complete tasks, reducing technical requirements and training costs and time.

3. Wide Range Of Applications: Semi-automatic Packing machines are suitable for various granular materials including powder-like and those with certain fluidity. They can adapt to packaging containers like bags, cans, bottles, etc., meeting the needs of different customers.

4. High Flexibility: Semi-automatic Packing Machine can adjust packaging range by replacing different feeding spirals and is suitable for various specs. Its structure is simple and maintenance and debugging are easy.

5. Moderate Degree Of Automation: Semi-automatic packing machines are less automated than fully automatics but have auto dosing and filling. They reduce manual work, improve efficiency, and are suitable for companies with limited budgets and some automation needs due to cost and other advantages.

Material Preparation:

The operator needs to prepare the materials to be packaged in advance, such as products, packaging tapes, packaging boxes, etc. Ensure that the quality of the materials meets the requirements and the quantity is accurate.

2. Debugging Equipment:

Before starting to pack, the Semi-automatic Packing Machine must be debugged to check whether the equipment is operating normally and ensure that the equipment is in good working condition.

3. Packaging Operation:

Place the products to be packaged in the packing box, and then use the Semi-automatic Packaging Machine to pack. The operator must follow the equipment operation guide to perform standardized operations to ensure that the packaging process proceeds smoothly.

4. Quality Inspection:

After completing the packaging, the product is quality checked to ensure that each product meets the quality requirements. If any problems are found, they must be rectified in a timely manner.

5. Product Shipment:

Products that pass the quality inspection can be shipped. The operator must follow the shipping process to ensure that the products are delivered to customers safely and efficiently.

‌The application fields of Semi-automatic Packaging machines are very wide, mainly including the following aspects‌:

‌Food industry‌: such as candy, nuts, coffee granules, seasonings and other food packaging‌.

‌Chemical industry‌: such as fertilizers, plastic granules, rubber granules and other chemical products packaging‌.

‌Pesticide industry‌: The packaging of pesticide granules needs to ensure the sealing and anti-leakage performance of the packaging‌.

In summary, Semi-automatic Packaging machines are widely used in many industries, and are favored by the market for their high efficiency, stability, easy operation and high cost-effectiveness.

A wide range of pouches: Pillow and Gusset pouches.

High speed:20-50 bags/min

Easy to operate:PLC controller and color touch-screen, fault indication on the touch screen.

Easy to adjust:only about 10 minutes to change different pouches.

Frequency control:speed can be adjusted by frequency conversion within the range.

High Automation:unmanned in weighing and packing process, machine alarm automatically when failure.

Safety and Hygiene:

No film, machine will alarm.

Machine alarm and stop when the inadequate air pressure.

Safety guards with safety-switches, machine alarm and stop when the safety guards are opened.

24 Hours Online Service.

-Inquiry will be replied within 2 hours.

-All-the-way tracking service offered from placing order to delivery.

-Free training for operation, debugging and daily maintenance.

-We can provide professional guide installation.

-One year warranty and all-round after-sales service.

-Customized design and flow chart are available for our clients.

-Independent R&D team and strict & scientific management system.

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