The working principle of the Automatic packaging machine of the pellet machine production line mainly includes the following key steps:
Item Supply: Place the items to be packaged at the item supply port of the automatic packaging machine. Automatic packaging machines generally use material conveyor belts, vibrators and other equipment to smoothly transport items to the packaging area.
Packaging Material Supply: Place the packaging material at the packaging material supply port of the automatic packaging machine. Automatic packaging machines generally use packaging materials in the form of coils, sheets, etc., and supply the packaging materials to the packaging area through coil racks, cutting machines and other equipment.
Packaging And Sealing: The automatic packaging machine automatically matches and aligns the items and packaging materials, and then automatically packages and seals them in the packaging area. Automatic packaging machines generally use heat sealing or cold sealing to seal to ensure the quality and safety of the packaging.
Compression And Cutting: The automatic packaging machine compresses and cuts the sealed packaging materials to ensure the tightness and beauty of the packaging. Automatic packaging machines generally use compression devices and cutting machines and other equipment for compression and cutting.
Discharging And Collecting: The automatic packaging machine outputs the packaged and sealed items to the discharging port, and then collects and accumulates them through equipment such as conveyor belts and collection trays. The automatic packaging machine can also use automatic sorting, counting and other functions to achieve automated production and packaging.
The performance characteristics of the fully automatic packaging machine mainly include the following aspects:
High Efficiency: The fully automatic packaging machine can efficiently complete the whole process of feeding, metering, filling packaging bags, printing dates, product output, etc., with high production efficiency, high metering accuracy, saving materials, and reducing labor costs.
Automation: The equipment adopts a PLC control system and an ultra-large touch screen, which is simple and intuitive to operate. It can automatically complete multiple processes, such as bag pulling, bag making, filling, coding, counting, metering, sealing, etc. After setting, no manual operation is required, which greatly reduces the labor intensity.
Multi-Function: The fully automatic packaging machine is suitable for a variety of material forms, including granules, tablets, liquids, powders, pastes, etc. It has the functions of automatically completing metering, filling, bag making, sealing, cutting, conveying, printing production batch numbers, adding easy cuts, no material warning, stirring, etc.
Energy Saving And Environmental Protection: The fully automatic packaging machine can automatically detect unqualified products and repackage them during the packaging process, which improves the pass rate and reduces material waste. In addition, the fully automatic packaging machine is clean and hygienic, avoiding bacterial contamination caused by manual operation, and meets environmental protection requirements.
Safety And Hygiene: The fully automatic packaging machine is fully automated from feeding to finished products, reducing manual participation, avoiding direct contact between people and products, reducing the risk of bacterial contamination, and ensuring product quality.
Packing range(KG/Bags) |
Accuracy |
Packing Material |
Packing Speed(bags/hour) |
Compressed air(Mpa) |
Power(kw) |
10-50 |
±0.2% |
Paper bags,woven bags,double-layer composite bags |
200-1200 |
0.4-0.8 |
6.2 |
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Efficient Production: The fully automatic packaging machine can efficiently complete the production processes such as feeding, metering, bagging, and printing dates. It has high production efficiency and can reach 120-240 packs/minute. Reduced Labor Intensity: The fully automatic packaging machine replaces manual packaging, reducing the labor intensity of workers, especially for small, dusty or toxic products. Manual packaging is not only laborious but may also affect the health of workers. Energy Saving And Environmental Protection: The fully automatic packaging machine has an automatic detection function, which can intelligently screen unqualified products and repackage them, reduce material waste, and keep the production environment clean and reduce environmental pollution. Safety And Hygiene: The fully automatic packaging machine is fully automated from feeding to finished products, reducing the contact between people and products, avoiding bacterial contamination, and ensuring the sanitary quality of the products. Versatility: The fully automatic packaging machine can complete a variety of processes, such as bag pulling, bag making, filling, coding, counting, metering, sealing, etc. It is easy to operate and suitable for use in a variety of industries. |
The process (working) of the fully automatic packaging scale:
1. Automatic Sorting Of Empty Packaging Bags: The requirements of the fully automatic packaging scale for packaging bags: New packaging bags must be coated on at least one side. Packaging bags without coating on both sides cannot be used. Double-layer packaging bags with inner film and coated film can be used normally. Generally, the weight of the packaging bag is required to be greater than 80 grams.
2. Packaging Bag Transmission (Suction Delivery): Qualified empty packaging bags are sucked up by the vacuum suction cup, the lifting mechanism raises the bag to a certain height, the moving mechanism sends the bag to the bag opening position, the sorting mechanism adjusts the packaging bag to a suitable position, and the bag opening is opened by the bag opening process.
3. Bag Opening: The vacuum suction cup presses the packaging bag from both the upper and lower sides at the same time, and then moves from the upper and lower directions to suck the bag opening open.
4. Bag Loading: The utility model is used on the automatic bag loading packaging machine. The size of the bag opening can be adjusted synchronously during the bag taking and bag loading process, so that the bag opening fits tightly with the lower hopper, which meets the needs of packaging of various materials and has good use effect.
5. Filling Of Materials: After the empty packaging bag is put into the feeding port, the automatic detection device detects whether the packaging bag is in place. After confirming that the packaging bag is complete and in place, the qualified material is weighed and put into the packaging bag to complete the filling of the material.
6. Transfer, Folding And Sealing Of Packaging Bags: The filled packaging bags are moved forward by the conveyor, the bag-forming mechanism arranges the bag mouth of the packaging bag, and then the folding machine is introduced for folding and sealing to complete the fully automatic packaging of the materials.
Fully automatic packaging machines are widely used in food, medicine, chemicals, hardware, clothing, postal and other industries. Specific applications include packaging of grains and plastic particles in food factories, as well as packaging of instant noodles, ice cream, biscuits, moon cakes and other foods.
Fully automatic packaging machines have the following characteristics:
High Efficiency: 120-240 packages can be packaged per minute, greatly improving production efficiency.
Automation: From automatic unpacking, packing, weighing, coding, sealing to bundling, the whole process is automated, reducing manual intervention.
Multi-Function: It has functions such as metering, filling, bag making, sealing, cutting, conveying, and printing production batch numbers.
Modular Design: Easy to disassemble and customize, to meet different packaging needs.
Environmental Protection: Clean and hygienic, reducing manual operations, and meeting environmental protection requirements.
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TONY automatic packing machine is a kind of automatic equipment with multiple functions, which can automatically complete the procedures of bag making, measuring, filling and sealing, and slitting. It has a wide range of applications in biomass pellets, food, chemical, pharmaceutical and other industries. A wide range of pouches: Pillow and Gusset pouches. High speed: 20-50 bags/min Easy to operate: PLC controller and color touch-screen, fault indication on the touch screen. Easy to adjust: only about 10 minutes to change different pouches. Frequency control: speed can be adjusted by frequency conversion within the range. High Automation: unmanned in weighing and packing process, machine alarm automatically when failure. Safety and Hygiene: No film, machine will alarm. Machine alarm and stop when the inadequate air pressure. Safety guards with safety-switches, machine alarm and stop when the safety guards are opened. Choosing the right automatic packing machine needs to pay attention to technical parameters and performance indicators such as weighing range, weighing accuracy, production capacity, etc., to ensure that the equipment can meet the production needs. In addition, to consider after-sales service and support, high-quality after-sales service and technical support for the long-term stable operation of the packaging machine is crucial. |
Composition And Quotation Of Automatic Quantitative Packaging Scale
Name of equipment |
Unit |
Quantity |
DCS-Z-S-50 Quantitative Packaging Scale |
Platform |
1 |
Corporate framework |
Platform |
1 |
Gas control system |
Platform |
1 |
Vacuum system |
Set |
1 |
Automatic Bag Feeding Machine |
Platform |
1 |
Bagging |
Platform |
1 |
Clamp Trailer |
Set |
1 |
Bag centrifuge |
Set |
1 |
Bag delivery |
Set |
1 |
Bag opening |
Set |
1 |
Bag Blowers |
Set |
1 |
Upper pocket manipulator |
Set |
1 |
Bag clamp (lift) |
Platform |
1 |
Carriage trolley |
Platform |
1 |
Introduction device |
Set |
1 |
Folding Sewing System |
Set |
1 |
Transport system |
Set |
1 |
Control system |
Set |
1 |
24 Hours Online Service. -Inquiry will be replied within 2 hours. -All-the-way tracking service offered from placing order to delivery. -Free training for operation, debugging and daily maintenance. -We can provide professional guide installation. -One year warranty and all-round after-sales service. -Customized design and flow chart are available for our clients. -Independent R&D team and strict & scientific management system |
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