TONY Design 2.5-3Ton/Hour Wood Chips Production Line Specification
Main reason for processing wood chips into pellets is to improve resource utilization, reduce environmental pollution and reduce costs, it hasa wide range of uses.
First, processing wood chips into biomass pellets can improve resource utilization. By processing waste wood chips into biomass pellets, they can be converted into valuable fuels or raw materials, avoiding waste wood chips. In addition, the high density of biomass particles is easy to store and transport, which solves the key problem of large-scale utilization of biomass .
Secondly, processing into biomass pellets helps to reduce environmental pollution. Biomass particles are smokeless and tasteless when burned, which reduces the pollution of the environment by traditional combustion methods. Compared with coal and natural gas, biomass pellets are more environmentally friendly and help improve air quality .
In addition, processing wood chips into biomass pellets can also reduce costs. The production cost of biomass pellets is relatively low, especially in transportation and storage, biomass pellets are small in size, light in weight, easy to transport, and the price is much lower than coal, electricity and natural gas .
Finally, biomass pellets have a wide range of uses. They can be used as fuel for power generation, winter heating, industrial boilers and kilns, and even as feedstock for gasification and thermal power generation. Biomass pellets have a wide range of applications and can meet the needs of different fields.
Wood chip pellets have significant economic benefits. Wood chip particles as a kind of biomass energy, the market demand is growing, especially in Europe, the United States and other places have been widely used, the market size is expanding . In addition, the processing and production of wood chip pellets can boost rural economic development and provide farmers with an additional source of income .
The economic benefits of wood chips are mainly reflected in the following aspects:
Great Market Demand : With the growth of global energy demand, the demand for renewable energy is also increasing. As a clean and efficient energy source, wood chips are being accepted and used by more and more homes and businesses .
Environmental Advantage : The use of wood chip particles can reduce pollution and damage to the environment, in line with the requirements of sustainable development. In some fields, wood chips have replaced some traditional raw materials with high pollution, such as plastic products .
A Variety Of Profit Models : can directly sell wood chips to biomass energy enterprises, industrial boiler users to obtain profits; It can also increase the added value of products through further processing; It can also be combined with the wood reuse industry to achieve the recycling of resources .
Broad Market Prospects : At present, the wood processing pellet market all over the world is expanding, especially in Europe and the United States, the market size has reached hundreds of millions of levels. In China, the production bases of wood processing pellets are distributed in many provinces, and the production scale is expanding year by year 2. With the improvement of environmental protection awareness and the support of new energy policies, the market demand for wood chip pellets will further increase .
The advantages of wood chips made of pellets are mainly reflected in the following aspects :
Environmental Protection : Pellet fuel made of wood chips is a kind of renewable resources, with good environmental protection characteristics. As an efficient biomass fuel, it can replace traditional fossil fuels and reduce environmental pollution .
High Combustion Efficiency : the amount of ash produced when the wood chip particles are burned is small, the combustion efficiency is high, and the waste generation and environmental pollution are reduced. In addition, the price of wood pellet fuel is usually lower than coal, which has an economic advantage .
Widely Applicable : wood chips can be used for home heating, industrial combustion and power generation and other purposes, widely used in the field of biomass energy. It can be used as a clean energy alternative to coal, oil and other fossil fuels, reduce the dependence on fossil energy, reduce greenhouse gas emissions .
High Density And Consistency : the wood chip particles have regular geometry and small size, which enables them to fully burn when burning, without producing coal impurities, and the combustion speed matches the decomposition rate, improving the combustion efficiency .
Economic Value : The price of wood chip pellet fuel is lower than that of coal, and its calorific value is high, making it more economical to use. In addition, the ash after full combustion can be used as fertilizer to return to the field, which has high economic and social value .
The process of pressing wood chips into pellets mainly includes the following steps :
Raw Material Preparation : First of all, collect the scraps of waste wood furniture, and sort them to remove the non-wood components such as metal and plastic. Then use the wood chip machine or crusher to break the raw materials into small wood flakes or sawdust shape, increase the surface area of the raw materials, convenient for subsequent drying and granulation .
Drying Treatment : if the moisture content of the crushed raw materials is high, it is necessary to use the dryer for drying treatment, and reduce the moisture content to the range suitable for granulation, which is usually controlled between 10% and 15%. This can improve the pelleting efficiency and particle quality 12.
Pelletizing : Select suitable: ML-biomass granulation machine for granulation, the dried raw materials into the granulation machine for granulation. In the granulation process, the raw material is compressed into a particle with a certain density and strength. When granulating, it is necessary to control the speed, pressure and other parameters of the machine to ensure the quality of the particles .
Cooling And Screening : The temperature of the newly produced biomass particles is high, and it is necessary to cool the particles to prevent the deformation or fracture of the particles at high temperature, and reduce the water content of the particles. The cooling method can be natural cooling or the use of specialized cooling equipment. After cooling, sieving is performed to remove non-conforming particles and impurities .
Packaging And Storage : The biomass particles after screening are packed in bags or tons, depending on the needs of customers and mode of transport. Store packed pellets in a dry, ventilated, moisture-proof warehouse to avoid moisture, mold, or spoilage .
TONY Brand 2.5-3Ton/Hour wood chips pellet manufacturing plant can process wood chips as raw materials, and solidifies them into high-density wood pellet fuels through pre-treatment and processing , is an ideal fuel to replace coal and oil, which can save energy and reduce emissions.Now it is widely used by those customers who has various kinds of wood pallets raw materials.
1.Capacity: 2.5-3Ton/Hour
2.Raw materials: Wood chips.
3.Moisture:Wet type ,about 40-55%.
4.Application: All kinds of wood chips or wood waste raw materials.
Suitable customers: Wood Chips Waste resource companies, large furniture factories, wood processing factories,rubber forest factory owner，contracting deforestation parties，private grower and other customers who have advantages in wood palelts with nails raw materials.
5.Finished Pellets Markets:Large power plants (domestic customers, as well as Japan and South Korea, mainly South Korea more), domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.
1.Project Name:Wood Chips Pellet Line
2.Raw Materisl: Wood Chips With Nails
3.Moisture Of Raw Material: Wet Type 45-55%
4.Capacity:2.5-3Ton/Hour
5.Proecss:Mixing & Dual Screw Feeding Process→Crushing Process→Drying Process→Pelleting Process→Cooling Processs→Packing Process.
6.Main Machine: TONY Mixing And Dual Screw ,Hammer Mill, Rotary Drum Dryer,TONY Pellet MachineTYJ760-III-160KW,Pellets Cooler,Packing Machine And Belt Conveyors.
7.Total Power: About 290KW
8.Need Area: About 150-200m㎡
9.Project Country: Australia
10.Voltage:415V,50HZ
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Project Layout For Customer |
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Project Brief Introduction: 1.Product: Wood Pallets Pellet Line 2.Capacity: 2.5-3T/Hour 3.TONY Brand 2.5-3Ton/Hour Wood Pallets Pellet Line Project Process 4:Main Machine: Mixing Dual Screw Feeding,Hammer Mill,Rotary Drum Dryer,TONY Pellet MachineTYJ760-III-160KW,Pellets Cooler,Packing Machine And Belt Conveyors 5.Total Power: About 290KW 6.Need Area: About 150-200m㎡ 7.Country: Australia |
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How to use TONY pellet line to proceed from wood Chips into wood pellets? It mainly contains the following steps and machines as following: 1.To Use TONY Dual Screw Mixing Machine To Mix Wood Chips Before The Hammer Mill. 2.To Use TONY Hammer Mill To Crush 30-40mm Wood Chips Into 8-14mm Sawdust. 3.To Use TONY Single Layer Rotary Drum Dryer To Dry The 45-55% Sawdust Into 10-15% Sawdust. 4.To Use TONY Vertical Ring Die Pellet Machine To Products Pellets With φ6-8mm. 5.To Use TONY Galvanized Cooler To Cool Pellets From 80-90℃ to 20-30℃. 7.To Use TONY Semi-Auto Packing Machine To Packing Pellets To 15-50KG/Bags. You can contact TONY to get for more details information and quotation. TONY can supply you the whole pellet production line with competitive price and excellent quality. |
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Following TONY Will Introduce For You For All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some machines can be custom made by customer according to different customer's detailed demand.Contact TONY for more details with quotation and layout.
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| Dual Screw Mixing Machine | Multifunctional Hammer Mill | Rotary Drum Dryer | Vertical Ring Die Sawdust Pellet Machine |
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1.To mix 30-40mm Wood Chips. 2.Model: TDLJ-With Dual Screw Inside. 3.Capacity:2.5-3Ton/Hour. |
1.Crush 30-40mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFQ65-75-75KW 3.Capacity:2.5-3Ton/Hour/Set |
1.To Dry The 45-55% Sawdust Into 10-15% Sawdust. 2.Model: THGD2-12 3.Capacity:2.5-3Ton/Hour/Set |
1.Model: TYJ760-III-160KW*1 Sets 2.Capacity:2.5-3Ton/Hour/Set 3.Total Capacity:10-12Ton/Hour/Set |
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| Cooler Separator | Semi- Auto Packing Machine | Angle Belt Conveyor |
Belt Conveyor |
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1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model:TCN-1 3.Capacity:2.5-3Ton/Hour |
1.Packing Pellets To 15-50KG/Bags. 2.Model:TBF-50 3.Capacity:2.5-3Ton/Hour |
1.Transport Wood Chips,Sawdust,Pellets. 2.Width: 50cm *2 Sets 3.Capacity:Designed With The Whole Line |
1.Transport Wood Chips,Sawdust,Pellets. 2.Width: 50cm *3 Sets 3.Capacity:Designed With The Whole Line |
1.Mixing & Dual Shaft Feeding Process:
A.This process is mainly used to mix all kinds of wood chips that before coming into the hammer mill.
B.The Customer Chose One TONY Brand Dual Screw Mixing Machine To Mix The Wood Chips.This process can be optional by customer.
Main Parts:
1).TONY's new TONY Brand Dual Screw Mixing Machine.
2).With Screws Inside The Storage Bin To Prevent Wood Chips Blocked.
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2.Wood Chips Fine Crushing Process: A.This process is mainly used to crush 30-40mm wood chips into 8-14mm sawdust. B.Capacity:2.5-3Ton/Hour. C.TONY use multifunctional hammer mill TFQ65-75-75KW Main Parts: 1). TONY multifunctional hammer mill. 2). 60Holes Galvanized Dust Collector. 3). Sawdust Transportation Fan Blower. 4). Cyclone With Airlock. 5). Electrical Cabinets. |
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3.Sawdust Drying Process: A.This process is mainly used to dry the sawdust from 55% to 10-15%. B.Capacity:2.5-3Ton/Hour. C.TONY use 1 set of 2*12m single layer rotary drum dryer for this process,this customer use biomass waste wood as buring raw material with hot stove 4*2*2m.TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer. TONY dryer use spiral tube material, which has higher heart rate and is not easy to deform. Unlike other manufacturers with iron plate splicing welding, very easy to deformation. Main Parts: 1).TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips.) 2). TONY's Wood Waste Hot Stove. 3). Fan Blower+Cyclone With Airlock. |
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4.Pelleting Process: A.This process is mainly used to to product pellets into φ6-8mm. B.Capacity:2.5-3Ton/Hour. C.The Customer Chose 1 Sets Of TONY Brand Vertical Ring Die Pellet Machine TYJ760-III-160KW With Capacity 2.5-3Ton/Hour. Main Parts: 1). TONY's new Vertical Ring Die Pellet Machine. 2). Cyclone And Bags Dust Collectors. 3). Bearings Automatic Lubrication System. 4). Electrical Cabinets. You can chose TONY new type SS304 pellet machine or old type MS pellet machine. |
5.Cooling Process:
A.This process is mainly used to to cool pellets from 80-90℃ to 20-30℃
B.The customer chooses 1sets of TONY Galvanized Cooler Separator with capacity 2.5-3Ton/Hour.
Main Parts:
1）.TONY's new Galvanized Cooler Separator With Vibrating Screen.
2）. Cyclone and bags dust collectors.
3）. Fan Blower.
4）. Connect Pipes.
6.Packing Process:
A.This process is mainly used to Packing Pellets To 15-50KG/Bags.
B.The Customer Chose 1Sets Of TONY Semi-Automatic Packing Machine With 2.5-3Ton/Hour.
Main Parts:
1）.TONY's new TONY Semi-Automatic Packing Machine.
2）.Sew Machine,Buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference.
3）.Bags Transportation Conveyors.
4）.Feeding Inlet Silo With 1㎥.
5）.Electrical cabinets.
TONY Detailed Design 3D Layout With Detailed Size For 2.5-3Ton/Hour Wood Chips Pellet Line According To Cusomer Factor Size
Bio-pellets are mainly made of natural organic materials, such as wood, straw, crop residues, etc. These materials are ground and compressed to form a granular fuel with high calorific value, low moisture content and low ash content. Its components mainly include cellulose, hemicellulose and lignin and other natural polymer compounds, without chemical agents.
First, The Material Source Of Biological Pellets:
Biological particles, as a renewable form of energy, have a wide range of material sources. The most common raw materials include wood chips and sawdust produced during wood processing, which are rich in lignin and have good combustion performance. In addition, agricultural waste such as straw, rice husks, peanut shells, etc. are also important raw materials for biological particles. These materials are not only abundant in sources, but also relatively low in cost, making the preparation of biological particles more economically viable.
Second, The Composition Of Biological Pellets:
The composition of biological particles mainly includes cellulose, hemicellulose, lignin and other natural polymer compounds. These compounds are tightly bound together during the preparation of particles through grinding and compression processes to form granular fuels with uniform density and high calorific value. It is worth noting that the production process of biological particles generally does not add any chemical agents to ensure its environmental protection and safety.
Third, The Environmental Protection And Energy Efficiency Of Biological Pellets:
The environmental protection of biological particles is mainly reflected in the amount of carbon dioxide released during the combustion process is almost equal to the amount of carbon dioxide absorbed during the growth process, thus forming a closed carbon cycle. In addition, due to the diversity and easy availability of their raw materials, the preparation process of biological particles is also relatively small burden on the environment.
In terms of energy efficiency, the performance of biological particles is also excellent. Because of its uniform particle shape and moderate density, the energy utilization efficiency during combustion is relatively high. This makes bio-pellets an efficient form of energy, widely used for heating, domestic stoves, hot water boilers, and biomass power plants.
In short, by understanding the material and composition of biological particles, we can better understand their environmental protection and energy efficiency. With the continuous advancement of sustainable energy development, it is believed that biological particles will play a greater role in the future, bringing more convenience and cleanliness to our lives.
Biomass wood chip pellets market has broad prospects. With the global attention to environmental protection and the adjustment of energy structure, biomass pellets as a kind of environmentally friendly fuel, the market demand continues to grow, providing entrepreneurs with a broad market space and business opportunities .
The growth of biomass wood chip pellets market is mainly driven by environmental protection policies and energy transition. The global promotion and popularization of clean energy has made the market demand for biomass pellets continue to grow. Especially in the fields of industrial boilers, civil heating and agricultural drying, there is a strong demand for biomass particles . In addition, biomass pellets with its efficient combustion, easy storage and transportation characteristics, the market share increased year by year .
However, the biomass wood chip pellet market competition is becoming increasingly fierce. Although the market demand is growing, the market is stabilizing and competition is becoming fierce. The profit margin is compressed, entrepreneurs need to face the substitution of other suppliers and price competition . Therefore, investors need to fully consider the issue of market competition and profit margin when entering this market .
From the perspective of the global market, the sales volume of the biomass pellet market is increasing year by year and is expected to reach 1000.4 billion yuan by 2030, with a compound annual growth rate of 7.5%. Europe and the United States are the largest markets for biomass pellets, accounting for about 34% and 20% market shares, respectively .
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