TONY Design 10-12Ton/Hour Wood Pallets Production Line Specification
Wooden pallets can be pressed into pellets. Wooden pallets and other waste wood can be processed into pellet fuel by biomass pellet machines. This kind of pellet fuel can be used for a variety of purposes and has broad application prospects.
Wooden pallets and other waste wood can be processed into pellet fuel by comprehensive crushers. This kind of pellet fuel is not only environmentally friendly, but also has high economic value. Using waste wood to process into pellets can not only reduce waste, but also bring considerable economic benefits.
The specific steps of processing waste wood such as wooden pallets into pellets include: first crushing the waste wood, and then pressing it into pellets through a pellet machine. This kind of pellet can be used in many fields such as biomass fuel and organic fertilizer. For example, the market price of pellet fuel processed from waste wood can reach more than one thousand yuan per ton, which has good market prospects and economic benefits.
The economic benefits of wooden pallets pressed into pellets are mainly reflected in its market demand, cost control and quality innovation.
First, market demand is an important factor affecting the economic benefits of wooden pallets pressed into pellets. With the rapid development of e-commerce, logistics and other industries, the demand for wooden pallets has continued to increase, which has also driven the market demand for wooden pallets pressed into pellets. Especially in Europe and the United States, the market size of wood processing pellets has reached hundreds of millions, showing huge market potential.
Secondly, cost control is the key to improving economic benefits. The manufacturing cost of wooden pallets is relatively low, and the main raw material is wood, which has a wide source and stable price. Through reasonable procurement, processing and sales strategies, costs can be effectively controlled and profitability can be improved. In addition, optimizing production processes and improving production efficiency are also effective ways to reduce costs.
Finally, quality and innovation are the core of improving competitiveness. In the wooden pallet industry, quality and innovation are the key to corporate competitiveness. High-quality wooden pallets can not only increase the added value of goods, but also enhance the brand image of the company. Therefore, in the process of entrepreneurship, focusing on product quality and innovative design to meet the diversified needs of the market is an important way to improve economic benefits.
The main advantages of pressing wood pallets into pellets are its environmental friendliness, economy and resource recycling. After pressing wood pallets into pellets, they can be used as a renewable resource to make other products, which not only reduces the consumption of original wood, but also reduces the environmental cost of processing waste wood pallets. In addition, wood pallet pellets can replace some crude oil products during the production process, which helps to reduce dependence on fossil fuels and conforms to the concept of sustainable development.
The specific advantages of pressing wood pallets into pellets include:
Environmental Friendliness:
Pellets pressed from wood pallets can be used as biomass fuel, reducing the demand for original wood and helping to protect forest resources. At the same time, the use of this renewable resource reduces greenhouse gas emissions and meets environmental protection requirements.
Economical Friendliness:
The production cost of wood pallet pellets is relatively low, and the main raw material is waste wood pallets, which reduces the cost of raw material procurement. In addition, wood pallet pellets can be used as an energy substitute, reducing energy costs.
Resource Recycling:
Pressing waste wood pallets into pellets can achieve the recycling of resources, reduce the problem of waste disposal, and conform to the concept of circular economy.
Pressing wood pallets into pellets not only has environmental and economic advantages, but also promotes the recycling of resources and is a sustainable development method.
The process flow of TONY biomass wood pallet pellets mainly includes raw material processing, crushing, pulverizing, cooling, drying, granulation and packaging:
1. Raw Material Processing: The collected biomass raw materials, such as wood, straw, etc., are pre-processed by impurity removal, shearing or shredding to remove impurities for subsequent processing.
2. Crushing And Grinding: The pre-treated raw materials are sent to the crusher, and after crushing, pulverizing and other operations, the raw materials are further refined into smaller particles to improve the uniformity and operability of the sawdust.
3. Drying: In the drying equipment, the granular raw materials are dried to remove moisture from the raw materials and improve the combustion efficiency and quality stability of the pellets.
4. Pelletizing: The dried raw materials enter the granulator, and the raw materials are formed into regular granular materials by extrusion, pressing and other methods under high temperature and high pressure.
5. Cooling: The granulated particles are cooled by the cooling device to prevent the particles from absorbing moisture during packaging and storage.
6. Screening: The cooled particles enter the screening device and are screened through screens of different particle sizes to separate particles that meet the requirements.
7. Packaging: The screened particles are packaged by an automatic packaging machine, generally in woven bags or plastic bags for storage and transportation.
TONY Brand 10-12Ton/Hour wood pallets pellet manufacturing plant can process wood pallets with nails,Furniture scraps with nails, demolition materials with nails as raw materials, and solidifies them into high-density wood pellet fuels through pre-treatment and processing , is an ideal fuel to replace coal and oil, which can save energy and reduce emissions.Now it is widely used by those customers who has various kinds of wood pallets raw materials.
1.Capacity: 12-15Ton/Hour
2.Raw materials: Wood pallets with nails,Furniture scraps with nails, demolition materials with nails.
3.Moisture:Wet type ,about 40-55%.
4.Application: All kinds of wood pallets or wood waste raw materials with nails.
Suitable customers: Wood Pallets Waste resource companies, large furniture factories, wood processing factories,rubber forest factory owner，contracting deforestation parties，private grower and other customers who have advantages in wood pallets with nails raw materials.
5.Finished Pellets Markets:Large power plants (domestic customers, as well as Japan and South Korea, mainly South Korea more), domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.
1.Project Name: Wood Pallets Pellet Line
2.Raw Materisl: Wood Pallets With Nails
3.Moisture Of Raw Material: Wet Type 45-55%
4.Capacity: 10-12Ton/Hour
5.Process: Chipping Process→Crushing Process→Sawdust Storage Process→Drying Process→Pelleting Process→Cooling Process→Packing Process.
6.Main Machine: TONY Comprehensive Chipper,Hammer Mill, Hydraulic Sawdust Silo,Rotary Drum Dryer,TONY Pellet Machine TYJ551-III-132KW,Pellets Cooler,Packing Machine And Belt Conveyors.
7.Total Power: About 1340KW
8.Need Area: About 1500-2000m㎡
9.Project Country: Zhejiang Province,China
10.Voltage: 380V,50HZ
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Project Layout For Customer |
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Project Brief Introduction: 1.Product:Wood Pallets Pellet Line 2.Capacity:10-12T/Hour 3.TONY Brand 10-12Ton/Hour Wood Pallets Pellet Line Project Process 4:Main Machine: Wood Chipper,Hammer Mill, Hydraulic Sawdust Silo,Rotary Drum Dryer,TONY Pellet Machine TYJ551-III-132KW,Pellets Cooler,Packing Machine And Belt Conveyors 5.Total Power: About 1340KW 6.Need Area: About 1500-2000m㎡ 7.Country: Zhejiang Province,China |
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How to use TONY pellet line to proceed from wood Pallets into wood pellets? It mainly contains the following steps and machines as following: 1.To Use TONY Comprehensive Chipper To Grind Wood Pallets With Width 1M Into 30-40mm Wood Chips. 2.To Use TONY Hammer Mill To Crush 30-40mm Wood Chips Into 8-14mm Sawdust. 3.To Use TONY Hydraulic Sawdust Silo To Store The Dried Sawdust. 4.To Use TONY Single Layer Rotary Drum Dryer To Dry The 45-55% Sawdust Into 10-15% Sawdust. 5.To Use TONY Vertical Ring Die Pellet Machine To Products Pellets With φ6-8mm. 6.To Use TONY Galvanized Cooler To Cool Pellets From 80-90℃ to 20-30℃. 7.To Use TONY Semi-Auto Packing Machine To Packing Pellets To 15-50KG/Bags. You can contact TONY to get for more details information and quotation. |
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Following TONY Will Introduce For You For All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some machines can be custom made by customer according to different customer's detailed demand.Contact TONY for more details with quotation and layout.
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| Comprehensive Chipper | High Efficient Hammer Mill | Hydraulic Sawdust Silo | Rotary Drum Dryer |
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1.To Grind Wood Pallets Width <1.3m Into 30-40mm Wood Chips. 2.Model: TPC1300-600-160KW-6 Baldes. 3.Capacity:10-15Ton/Hour. |
1.Crush 30-40mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75-160-160KW *2 Sets 3.Capacity:5-6Ton/Hour/Set Total Capacity:5-6Ton/Hour/Set |
1.To Storage 8-14mm Sawdust With Galvanized Type. 2.Model: TYL-90. 3.Size:8*2.58*4.58m 4.Size And Cube Can Be Custom-Made |
1.To Dry The 45-55% Sawdust Into 10-15% Sawdust. 2.Model: THGD2.2*24 *2 Sets 3.Capacity:5-6Ton/Hour/Set Total Capacity:10-12Ton/Hour/Set |
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| Vertical Ring Die Sawdust Pellet Machine | Cooler Separator | Semi-Auto Dual Packing Machine |
Belt Conveyor |
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1.Model: TYJ551-III-132KW*5 Sets 2.Capacity:2-2.5Ton/Hour/Set*5 Sets 3.Total Capacity:10-12Ton/Hour/Set |
1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model:TCN-5 3.Capacity:10-12Ton/Hour |
1.Packing Pellets To 15-50KG/Bags. 2.Model:TBF-50*2 Sets 3.Capacity:10-12Ton/Hour |
1.Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm *16 Sets 3.Capacity:Designed With The Whole Line |
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1.Chipping Process: A.This process is mainly used to grind the wood pallets whose inlet width is under 1.3m with nails into wood chips with size 25-35mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper. B.This customer use TONY Brand TPC1300-600-160KW model with 6 flying baldes type: Main Parts: 1). TONY's new Comprehensive Wood Chipper. 2). Feed and unload belt frequency control to prevent card material 3). Hydraulic system control for more thickness of raw materials 4). Electronic control system allows the equipment to be used normally 5). Contact TONY for more details with quotation. |
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2.Wood Chips Fine Crushing Process: A.This process is mainly used to crush 30-40mm wood chips into 8-14mm sawdust. B.Capacity:10-12Ton/Hour. C.TONY use high effective hammer mill TFD75-160KW-2Sets for this process. Main Parts: 1).TONY High Effective Hammer Mill. 2). 180 Holes Galvanized Dust Collector. 3). Sawdust Transportation Fan Blower. 4). Cyclone With Airlock. 5).Electrical Cabinets. |
3.Sawdust Storage Process:
A. This process is mainly used to storage the sawdust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and sawdust in it is not easy to be blocked.
B. The customer chooses one TONY Brand Sawdust Storage to storage the sawdust that comes out of the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.
Main Parts:
1). TONY's new Sawdust Storage Bin.
2). With Screws Inside The Storage Bin to prevent wood chips blocked.
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4.Sawdust Drying Process: A. This process is mainly used to dry the sawdust from 55% to 10-15%. B. Capacity:10-15Ton/Hour. C. TONY use 2sets of 2.2*24m single layer rotary drum dryer for this process,this customer use biomass waste wood as buring raw material with hot stove 5.8*2*2m.TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer. TONY dryer use spiral tube material, which has higher heart rate and is not easy to deform. Unlike other manufacturers with iron plate splicing welding, very easy to deformation. Main Parts: 1). TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips.) 2). TONY's Wood Waste Hot Stove. 3). Fan Blower+Cyclone With Airlock. |
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5.Pelleting Process: A. This process is mainly used to product pellets with φ6-8mm. B. Capacity:10-12Ton/Hour. C. The Customer Chose 5 Sets Of TONY Brand Vertical Ring Die Pellet Machine TYJ551-III-132KW With Capacity 2-2.5Ton/Hour. Main Parts: 1). TONY's new Vertical Ring Die Pellet Machine. 2). Cyclone And Bags Dust Collectors. 3). Bearings Automatic Lubrication System. 4). Electrical Cabinets. You can choose TONY new type SS304 pellet machine or old type MS pellet machine. |
6.Cooling Process:
A.This process is mainly used to to cool pellets from 80-90℃ to 20-30℃
B.The Customer Chose 2 Sets Of TONY Galvanized Cooler Separator With Capacity 10-15Ton/Hour.
Main Parts:
1）.TONY's new Galvanized Cooler Separator With Vibrating Screen.
2）. Cyclone And Bags Dust Collectors.
3）. Fan Blower.
4）. Connect Pipes.
7.Packing Process:
A.This process is mainly used to pack oellets into 15-50KG/Bags.
B.The customer chooses 2 sets of TONY Semi-Automatic Dual Packing Machine with 10-15Ton/Hour.
Main Parts:
1）.TONY's newTONY Semi-Automatic Packing Machine.
2）.Sew Machine, buyer can also choose Hot Seal Machine for chosen,to confirm with TONY for the price difference.
3）.Bags Transportation Conveyors.
4）.Feeding Inlet Silo With 1㎥.
5）.Electrical Cabinets.
The advantages of pressing wood pallets into biomass pellets are mainly reflected in the following aspects:
Excellent Environmental Performance: The carbon dioxide emissions generated when biomass pellets are burned are low, basically achieving zero carbon dioxide emissions, which helps to alleviate the greenhouse effect. Compared with traditional fossil fuels, the sulfur oxides, nitrogen oxides and dust produced when biomass pellets are burned are very low, which is conducive to improving air quality.
Renewability: The raw materials of biomass pellets mainly come from renewable resources such as agricultural waste and forestry waste, and have very good renewability. These raw materials are widely available, will not be exhausted, and can be continuously supplied to meet the needs of long-term use.
Efficient Utilization: After compression molding, the density of biomass pellets increases, the calorific value increases, and the combustion efficiency also increases accordingly. Compared with traditional biomass fuels, biomass pellets burn more fully and can reduce energy waste.
Convenient storage and transportation: Biomass pellets have high density and regular shape, which are easy to store and transport. This reduces storage and transportation costs and improves the utilization efficiency of biomass energy.
Multi-Purpose: Biomass pellets can not only be used for heating, drying and other processes in industrial production, but also for power generation, heating and other fields. In the civilian field, biomass pellets can also be used for heating and living energy, and have broad application prospects13.
Economic Benefits: The production and use of biomass pellets can drive the development of related industries and increase employment opportunities. For farmers, the production of biomass pellets can increase the added value of agricultural products and increase farmers' income. At the same time, the use of biomass pellets can reduce the energy costs of enterprises and improve economic benefits.
Strong Environmental Adaptability: Biomass pellets have strong combustion adaptability and can be burned under different environmental conditions. This allows biomass pellets to be used in a wider range of areas to meet the energy needs of different regions.
Substitutability: Biomass pellets can replace some fossil energy and reduce dependence on fossil energy. This helps to alleviate the energy crisis and ensure energy security.
Wooden pallets pressed into biomass pellets have many advantages such as environmental protection, renewable, high efficiency, and economy, and are a green energy with broad application prospects.
The market prospects of biomass pellets pressed from wooden pallets are broad and have great development potential. With the continuous increase in energy demand and the improvement of environmental awareness, biomass pellets, as a renewable energy source, will gradually replace traditional fossil energy and become an important member of the future energy market. The biomass pellet market is growing at an astonishing rate and is expected to continue to maintain high growth in the next few years.
Biomass pellets have a wide range of uses and advantages. It can replace traditional fuels such as coal and natural gas for home heating and cooking, reduce dependence on fossil fuels, reduce carbon emissions, and protect the environment. In addition, biomass pellets can also be used for power generation to meet people's energy needs while reducing dependence on traditional fuels. In industrial production, biomass pellets can be used to produce chemical products such as biomass diesel and biomass ethanol, which is a renewable green energy.
From the perspective of market prospects, the biomass pellet market is in short supply, especially in the severe economic situation. Enterprises can save production and operation costs by using biomass pellets, which has significant economic benefits. For example, the printing workshop of a garment factory used electricity as a drying heat source, and after switching to biomass pellets, it saved a lot of money every month. This shows that biomass pellets have broad application prospects in industrial and commercial fields.
TONY Detailed Design 3D Layout With Detailed Size For 10-12Ton/Hour Wood Pallets Pellet Line According To Cusomer Factor Size
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