TONY Design 6-8Ton/Hour Sawdust Production Line Specification
The main reason for pressing pellets with sawdust is that sawdust, as a common wood processing waste, has high reuse value. sawdust can be processed into particles by pellet machine, these pellets can be used as biomass fuel,feed and chemical raw materials, has a wide range of applications .
Specifically, the working principle of sawdust pressing particles is to fine grind and compress the sawdust through a granulator to form solid particles. This process includes steps such as feeding, grinding, screening and collection. The sawdust pellet machine uses high pressure and high temperature to compress sawdust into solid particles, which can be used in biomass fuel, feed and chemical industry .
In addition, the application of sawdust particles is very wide, not only can be used as fuel, but also can be used to make biomass pellet fuel, feed and chemical raw materials. This way of reuse not only reduces the cost of waste treatment, but also improves the utilization rate of resources, in line with the concept of sustainable development .
The milling of sawdust into granules has high economic value . This is mainly reflected in the following aspects:
Resource Reuse And Cost Saving
As a by-product of wood processing, sawdust is produced in huge quantities every year. Pressing it into particles not only realizes the reuse of resources, but also reduces the processing cost. The cost of sawdust pellets is relatively low, which helps to reduce the production cost of feed or fuel and improve economic efficiency .
Market Demand And Application Field
With the increasing global demand for renewable energy and environmentally friendly products, there is a promising market for sawdust pellets. In the agricultural field, sawdust particles can be used as feed additives to improve the nutritional value and economic benefits of feed. In the field of energy, sawdust particles as biomass fuel, with environmental protection, sustainable and other advantages, the market demand continues to grow .
Technological Innovation And Quality Improvement
Through technological innovation, the production process of sawdust particles has been continuously improved, and the product quality has been improved. For example, through proper treatment (such as crushing, drying, fermentation, etc.) and formulation adjustment, the nutrients of sawdust particles are more easily absorbed by animals and burn more efficiently. This further enhances the market competitiveness of sawdust pellets .
In summary, the milling of sawdust has shown high economic value in terms of resource reuse, cost saving, market demand and technological innovation.
The main advantages of sawdust granules include high calorific value, high purity, environmental protection, economy and versatility.
First, the high calorific value of sawdust particles is one of its most important advantages. The calorific value of sawdust particles is about 3900-4800 kcal/kg, and the calorific value after carbonization is as high as 7000-8000 kcal/kg, which makes it an efficient energy substitute .
Second, the high purity of sawdust pellets, does not contain other non-heat debris, its carbon content is 75-85%, ash content is only 3-6%, water content is controlled within 1-3%, which ensures the maximum combustion efficiency, but also reduces the cost of transportation and storage .
In addition, the environmental protection characteristics of sawdust particles are also very prominent. It does not contain sulfur, phosphorus and other harmful substances, burning will not produce sulfur dioxide and phosphorus pentoxide, so will not lead to acid rain, no pollution to the environment . At the same time, the burned ash is rich in organic potassium, which can be directly returned to the field as fertilizer, and has good environmental benefits .
Finally, the economy and versatility of sawdust particles are also one of its advantages. Because its raw materials are mainly agricultural and forestry waste, the price is low, has a good economy . In addition, sawdust particles can not only be used as fuel, but also can be used in feed and chemical fields, with a wide range of application scenarios.
TONY Brand 6-8Ton/Hour sawdust pellet manufacturing plant can process wood chips as raw materials, and solidifies them into high-density wood pellet fuels through pre-treatment and processing , is an ideal fuel to replace coal and oil, which can save energy and reduce emissions.Now it is widely used by those customers who has various kinds of wood pallets raw materials.
1.Capacity: 6-8Ton/Hour
2.Raw materials:All Kinds Of Sawdust
3.Moisture:Wet type ,about 40-55%.
4.Application: All kinds of sawdust or wood waste raw materials.
Suitable customers: Sawdust Waste resource companies, large furniture factories, wood processing factories,rubber forest factory owner，contracting deforestation parties，private growerand other customers who have advantages in wood palelts with nails raw materials.
5.Finished Pellets Markets:Large power plants (domestic customers, as well as Japan and South Korea, mainly South Korea more), domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.
How are wood chips processed into biomass pellets?
Wood chips can be machined into biomass pellets by biomass pellets. This is achieved through a series of processing steps including grinding, humidification, drying, pellet forming, cooling and screening, and packaging and storage .
First, a tree crusher is used to process the wood into smaller particles, ensuring that the wood pellets are uniform in size. Then the humidity treatment is carried out to adjust the moisture content of wood chips to 20% to 30% to improve the formability of biomass particles. Next, the moistened sawdust is dried to reduce its moisture content to about 8% to 12%. Drying can be done by drying, air drying or other suitable drying methods. Finally, the dry wood chips are sent to the pellet machine and pressed into pellets by high pressure and thermal action. After the particles are formed, they are cooled through a cooling process and screened to remove particles that do not meet specifications. Finally, the biomass pellets that meet the requirements are packaged for transport, storage and sale .
The whole processing process requires appropriate equipment and operating technology. It is recommended that before biomass granulation, fully understand the relevant technical requirements and operating procedures, and follow the relevant safety norms and environmental regulations.
1.Project Name:Sawdust Pellet Line
2.Raw Materisl: Sawdust
3.Moisture Of Raw Material: Wet Type 45-55%
4.Capacity:6-8Ton/Hour
5.Process:Screening Process→Drying Process→Pelleting Process→Cooling Process→Packing Process.
6.Main Machine: TONY Galvanised Screener, TONY Rotary Drum Dryer,TONY Pellet MachineTYJ860-III-220KW,Pellets Cooler,Packing Machine And Belt Conveyors.
7.Total Power: About 580KW
8.Need Area: About 600-800m㎡
9.Project Country: Thailand
10.Voltage:380V,50HZ
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Project Layout For Customer |
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Project Brief Introduction: 1.Product:Wood Pallets Pellet Line 2.Capacity:6-8T/Hour 3.TONY Brand 6-8Ton/Hour Wood Pallets Pellet Line Project Process 4:Main Machine: TONY Galvanised Screener, TONY Rotary Drum Dryer,Rotary Drum Dryer,TONY Pellet MachineTYJ860-III-220KW,Pellets Cooler,Packing Machine And Belt Conveyors 5.Total Power: About 580KW 6.Need Area: About 600-800m㎡ 7.Country: Thailand |
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How to use TONY pellet line to proceed from sawdust into wood pellets? It mainly contains the following steps and machines as following: 1.To Use TONY Galvanised Screener To Screen Out Of The Bigger Size Of Sawdsut. 2.To Use TONY Single Layer Rotary Drum Dryer To Dry The 45-55% Sawdust Into 10-15% Sawdust. 3.To Use TONY Vertical Ring Die Pellet Machine To Products Pellets With φ6-8mm. 4.To Use TONY Galvanized Cooler To Cool Pellets From 80-90℃ to 20-30℃. 5.To Use TONY Semi-Auto Packing Machine To Packing Pellets To 15-50KG/Bags. You can contact TONY to get for more details information and quotation. TONY can supply you the whole pellet production line with competitive price and excellent quality. |
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Following TONY Will Introduce For You For All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some machines can be custom made by customer according to different customer's detailed demand.Contact TONY for more details with quotation and layout.
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| Galvanised Screener | Rotary Drum Dryer | Vertical Ring Die Sawdust Pellet Machine | Cooler Separator |
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1.To screen out of the bigger size of sawdust. 2.Model: TMG3-4 3.Capacity:6-8Ton/Hour. |
1.To Dry The 45-55% Sawdust Into 10-15% Sawdust. 2.Model: THGD2-24 3.Capacity:6-8Ton/Hour/Set |
1.Model: TYJ860-III-220KW*2 Sets 2.Capacity:2-2.5Ton/Hour/Set 3.Total Capacity:10-12Ton/Hour/Set |
1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model:TCN-4 3.Capacity:6-8Ton/Hour |
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| Semi- Auto Packing Machine | Angle Belt Conveyor | Belt Conveyor |
El Cabinets |
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1.Packing Pellets To 15-50KG/Bags. 2.Model:TBF-50 3.Capacity:6-8Ton/Hour |
1.Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm *2 Sets 3.Capacity:Designed With The Whole Line |
1.Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm *5 Sets 3.Capacity:Designed With The Whole Line |
1.Control Cabinets As Above 2.Quanity:3Sets 3.Capacity:Designed With The Whole Line |
1.Screening Process:
A.This process is mainly used to screen out the bigger size sawdust.
B.The Customer Chose One TONY Brand Galvanised Screener.This process can be optional by customer.
Main Parts:
1).TONY's new TONY Brand Galvanised Screener.
2).With Enclosed and Galvanised.
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2.Sawdust Drying Process: A.This process is mainly used to dry the sawdust from 55% to 10-15%. B.Capacity:6-8Ton/Hour. C.TONY use 1 set of 2*24m single layer rotary drum dryer for this process,this customer use biomass waste wood as buring raw material with hot stove 5.8*2*2m.TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer. TONY dryer use spiral tube material, which has higher heart rate and is not easy to deform. Unlike other manufacturers with iron plate splicing welding, very easy to deformation. Main Parts: 1).TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips.) 2). TONY's Wood Waste Hot Stove. 3). Fan Blower+Cyclone With Airlock. |
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3.Pelleting Process: A.This process is mainly used to To Products Pellets With φ6-8mm. B.Capacity:6-8Ton/Hour. C.The Customer Chose 2 Sets Of TONY Brand Vertical Ring Die Pellet Machine TYJ860-III-220KW With Capacity 6-8Ton/Hour. Main Parts: 1).TONY's new vertical ring die pellet machine. 2). Cyclone and bags dust collectors. 3).Bearings automatic lubrication system. 4). Electrical cabinets. You can chose TONY new type SS304 pellet machine or old type MS pellet machine. |
4.Cooling Process:
A.This process is mainly used to To Cool Pellets From 80-90℃ to 20-30℃
B.The Customer Chose 1Sets Of TONY Galvanized Cooler Separator With Capacity 6-8Ton/Hour.
Main Parts:
1）.TONY's new Galvanized Cooler Separator With Vibrating Screen.
2）. Cyclone and bags dust collectors.
3）. Fan Blower.
4）. Connect Pipes.
5.Packing Process:
A.This process is mainly used to Packing Pellets To 15-50KG/Bags.
B.The Customer Chose 1Sets Of TONY Semi-Automatic Packing Machine With 6-8Ton/Hour.
Main Parts:
1）.TONY's newTONY Semi-Automatic Packing Machine.
2）. Sew Machine,Buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference.
3）. Bags Transportation Conveyors.
4）. Feeding Inlet Silo With 1㎥.
5） .Electrical cabinets.
TONY Detailed Design 3D Layout With Detailed Size For 6-8Ton/Hour Sawdust Pellet Line According To Cusomer Factor Size
Sawdust pellets are important raw materials for making wood products. In the production process of wood products such as furniture, floors, doors and Windows, sawdust particles can be used as raw materials for particleboard production. Compared with natural wood, sawdust particles have better ductility and flexibility, and are more affordable, so they are widely used in some furniture production enterprises.
1. Animal Feed
The high fiber and low protein content of sawdust particles make it an ideal animal feed. It can be added to poultry and livestock feed to enhance the nutritional value and taste of the feed. In addition, sawdust particles also have good hygroscopic properties, which can play a role in temperature and humidity regulation in the animal house.
2. Biomass Fuel
Sawdust particles are an important source of biomass energy. It can be used as a solid biomass fuel for power generation, heating and other fields. Because sawdust particles produce lower levels of carbon dioxide when burned than fossil fuels, it is considered a more environmentally friendly and sustainable energy source.
3. Environmental Protection Materials
Sawdust particles can also be used to produce a range of environmentally friendly materials. It can be mixed with resins, natural fibers, sand and other materials to make ecological bricks, ecological boards and other building materials. These materials are not only environmentally friendly, but also have good thermal insulation and sound insulation effects, so they have a wide range of application prospects in the field of construction.
In short, sawdust particles are a by-product with multiple uses. It can not only be used for wood product production and animal feed, but also as an important raw material for biomass fuel and environmentally friendly materials. With the continuous improvement of environmental awareness and the continuous progress of science and technology, it is believed that the application field of sawdust particles will continue to expand.
As a renewable and environmentally friendly energy material, wood pellets have received more and more attention in the market in recent years. So where exactly is the market for wood pellets? What about its current situation and development trend?
First, Wood Pellets Mmarket Distribution
The wood pellet market is mainly distributed in areas with rich wood resources and strong processing capacity. For example, countries and regions such as Northern Europe, North America, Russia and China have become major producers and exporters of wood pellets due to their large forest resources. At the same time, with the increasing global demand for renewable energy, the wood pellet market is also expanding to other regions.
Second, the main application areas of wood pellets
1. Biomass energy: Wood pellets are an important part of biomass energy, which can be used in power generation, heating and other fields. Compared with traditional fossil energy, wood pellets have the advantages of environmental protection and renewable, so they are favored.
2. Animal feed: Wood pellets can also be used as animal feed after special treatment. It can provide animals with essential fiber and nutrients while reducing feed costs.
3. Other fields: In addition, wood pellets can also be used to make activated carbon, soil amendments and other products, with a wide range of application prospects.
Third, The Development Trend Of The Wood Pellet Market
1. Market demand continues to grow: With the promotion of global environmental awareness and the promotion of renewable energy policies, the market demand for wood pellets will continue to grow. Especially in developed regions such as Europe, due to the need for energy transformation, the demand for biomass energy such as wood pellets will increase significantly.
2. Technological progress to promote industrial upgrading: With the continuous progress of technology, the production process and product quality of wood pellets will be further improved. At the same time, new production equipment and technology will continue to emerge, promoting the wood pellet industry to a more efficient and more environmentally friendly direction.
3. Enhanced international market cooperation: In order to jointly address the challenges of climate change and energy transition, cooperation among countries will continue to be strengthened. Biomass energy such as wood pellets will become one of the important areas of international cooperation, and countries will jointly promote the development and prosperity of the wood pellets market.
To sum up, the wood pellet market has broad development prospects and huge market potential. With the promotion of environmental protection policies and the continuous deepening of technological progress, the wood pellet market will continue to expand, and the application field will continue to expand. In the future, wood pellets will become one of the important forces to promote global energy transformation and sustainable development.
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