TONY Design 2-2.5Ton/Hour Wood Log Pellet Production Line Specification
Wood pellets are commonly used in fields such as biomass energy, wood products and industrial applications. Here are some of the main features and uses of wood pellets:
Features:
1. Renewable: Wood pellets are made of natural wood, which is a renewable resource, so wood pellets have good environmental protection characteristics.
2. High Calorific Value: Wood pellets have a high calorific value and are an efficient biomass fuel. It can be used as a clean energy to replace traditional fossil fuels such as coal and oil.
3. High Combustion Efficiency: Wood pellets produce less ash when burned, and have a high combustion efficiency, which reduces waste generation and environmental pollution.
4. Wide Application: Wood pellets can be used for a variety of purposes such as home heating, industrial combustion and power generation, and are widely used in the field of biomass energy.
Uses:
1. Biomass Energy: Wood pellets, as a biomass fuel, are widely used in heating, heat supply and power generation. It can be used to replace traditional fossil fuels such as coal, natural gas and oil, reduce dependence on fossil energy and reduce greenhouse gas emissions.
2. Wood Products: Wood pellets can also be used to make wood products, such as compressed wood boards, wood particle boards, etc., which are used in furniture, construction and decoration.
3. Industrial Application: Wood pellets can be used as industrial raw materials for the production of paper, fiberboard and other wood products.
In general, wood pellets are an environmentally friendly and efficient biomass fuel with broad application prospects and economic value. It plays an important role in the field of renewable energy and helps promote green and sustainable development.
The pressing of wood into pellets has significant economic value:
Aggregate Economic Value
Wood processing into pellets as a new type of energy preparation, because of its rich resources, relatively low price, while burning more clean, harmless and environmentally friendly, gradually favored by the market, showing broad economic prospects.
Concrete Economic Value Analysis
1. Growth In Market Demand
Promote the concept of environmental protection : with the popularization of environmental awareness and the strengthening of the state's environmental protection, wood processing particles as a green renewable energy, the market demand is gradually increasing .
policy support : The state has issued a series of supporting policies, such as reducing and reducing enterprise income tax, increasing production incentives, etc., to further promote the development of wood processing pellets market .
2. Economic Efficiency Improvement
Efficient utilization of resources : wood processing into pellets can make full use of agricultural by-products, forest waste and construction waste and other resources, reduce the pollution of domestic waste and factory waste to the environment, and improve the utilization rate of wood 2.
Cost reduction : compared with traditional fuel, wood pellets have lower cost and higher combustion efficiency, which helps to reduce the production cost and new energy research and development cost .
3. Industrial Chain Development
Promotes Rural Economic Development:
By processing waste straw such as silage into pellets in rural areas and selling them directly in rural areas, it promotes rural economic development and poverty alleviation .
Promotes The Development Of New Energy Industry:
The wide application of wood pellets has promoted the development of new energy industry and provided a new impetus for economic transformation and upgrading .
In summary, wood pellets have shown significant economic value in terms of market demand, economic benefits and industrial chain development.
Wood pellets are made of natural wood pellets, do not contain any harmful substances, and meet environmental protection requirements. Its strength is higher than that of ordinary wood, and it is not easy to deform, crack or warp. In addition, wood particles have good moisture resistance and are not susceptible to moisture, mold or decay. High surface hardness, good wear resistance, not easy to scratch or wear, easy processing, can be cut, drilling, drilling and other operations .
The surface texture of wood particles is good, with the texture and color of natural wood, beautiful and generous. Its stability is good, not easy to expand or contract under the influence of environmental humidity, and maintain dimensional stability. Due to the special production process, wood particles perform well in moisture-proof and corrosion resistance. In addition, with the progress of technology, modern wood pellet boards use more environmentally friendly ecological glue, reduce formaldehyde release, in line with or even better than the national environmental protection standards .
Wood pellets have a wide range of applications, which can be used in furniture manufacturing, cabinets, wardrobes, office furniture and interior decoration, etc., to meet the needs of different scenarios. Its price is relatively low, the production process is simple, the cost of raw materials is low, and it has a high cost performance. In addition, the nail holding force of wood particles is strong, suitable for the production of various furniture and decorative parts, reducing the difficulty and cost of processing.
The production of biomass pellets usually goes through the following steps: raw material treatment, crushing, drying, compression and particle size classification. Among them, raw material treatment is a key step to ensure particle quality. Different raw materials require different treatment methods, such as removal of impurities, peeling, cutting and crushing. Crushing is the crushing of raw materials into more uniform particles in order to facilitate subsequent compression treatment. Drying is the reduction of raw materials with high humidity to the appropriate moisture content to ensure the compression quality. Compression is the crushing and drying of raw materials placed in a press for compression and processing in order to facilitate the formation of particles. Particle size classification is to screen and grade the compressed particles according to their size to ensure the quality and uniformity of the particles.
Biomass pellets are small particles made from biomass, usually made from biodegradable organic matter such as wood, crop residues, used paper, and food processing waste. These materials are first compressed into small pieces and then broken into small particles, the common shapes being balls or cylinders, 3-6 mm .
The raw materials of biomass particles mainly include sawdust, shavings, bark, sanding powder, waste wood and branches produced in wood processing and wood-based panel production; Various kinds of straw produced after crop harvest; And other biomass that can be burned. These raw materials are crushed, mixed and extruded to form pellets for burning, grilling and fireplace heating .
The production process of biomass particles includes grinding, mixing, extrusion, drying and other processes. After the raw material is crushed by the crusher, it is adjusted according to the expected particle diameter and mold aperture size, and then formed by high pressure extrusion. The whole process pays attention to the moisture control of raw materials to ensure the quality of finished products and combustion efficiency .
As a new type of clean fuel, biomass pellets have high calorific value, high combustion efficiency and environmental protection characteristics. Its combustion efficiency exceeds 80%, produces less sulfur dioxide, ammonia nitrogen compounds and dust, and is suitable for a variety of uses such as home heating, industrial combustion and power generation. In addition, as a renewable resource, biomass pellets have better environmental protection characteristics, can replace traditional fossil fuels, reduce greenhouse gas emissions .
TONY Brand 2-2.5 Ton/Hour wood logs pellet manufacturing plant can process wood logs,forestry waste, such as wood with barks,wood without barks , wood with branches, trunks and other wood as raw materials, and solidifies them into high-density wood pellet fuels through pre-treatment and processing , is an ideal fuel to replace coal and oil, which can save energy and reduce emissions. Now it is widely used by those countries who has various kinds of wood raw materials.
1. Capacity: 2-2.5 Ton/Hour
2. Raw materials: wood logs with barks,wood log without barks,wood with branches and leaves wood trunks,etc.
3. Moisture:Wet type ,about 40-55%.
4. Application: All kinds of wood raw materials.
Suitable customers: Green energy resource companies, large furniture factories, wood processing factories,rubber forest factory owner，contracting deforestation parties，private grow rand other customers who have advantages in wood raw materials.
5. Finished Pellets Markets:Large power plants (domestic customers, as well as Japan and South Korea, mainly South Korea more), domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.
1.Project Name:Wood Log Pellet Line
2.Raw Material: Wood Logs Without Barks
3.Moisture Of Raw Material: Wet Type 45-55%
4.Capacity:2-2.5 Ton/Hour
5.Process:1.Chipping Process→2.Wood Chips Storage→3.Drying Process→4.Fine Crushing Process→5.Dried Sawdust Storage→6.Pelleting Process→7.Cooling Process→8.Packing Process
Remarks: This Clients Use Dryer To Dry Wood Chips,You Can Also Use Fine Crushing First And Then Dry The Wet Sawdust.This Can Be Optional By The Customer. If You Use Fine Crushing First,And Then Dryer,Then The Process Will Be:
1.Chipping Process→2.Wood Chips Storage→3.Fine Crushing Process→4.Drying Process→5.Dried Sawdust Storage→6.Pelleting Process→7.Cooling Process→8.Packing Process
2.Main Machine: Wood Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551-III-132KW,Pellets Cooler,Packing Machine And Belt Conveyors.
3.Total Power: About 295KW
4.Need Area: About 150-200m㎡
5.Project Country: Bulgaria
6.Voltage: 220V,50HZ
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Project Brief Introduction: 1.Product:Wood Log Pellet Line 2.Capacity:2-2.5T/Hour 3.TONY Brand 2-2.5TonHour Wood Log Pellet Line Project Process 4:Main Machine: Wood Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet MachineTYJ551-III-132KW,Pellets Cooler,Packing Machine And Belt Conveyors 5.Total Power: About 313.99KW 6.Need Area: About 150-200m㎡ 7.Country: Bulgaria |
Project Layout For Customer |
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How to use TONY pellet line to proceed from wood logs into wood pellets? It mainly contains the following steps and machines as following: 1.To Use TONY Wood Chipper To Grind Wood Logs φ ≤20cm Into 30-40mm Wood Chips. 2.To Use TONY Wood Chips Storage Bin To Storage 30-40mmWood Chips. 3.To Use TONY Single Layer Rotary Drum Dryer To Dry The 45-55% Wood Chips Into 10-15% Wood Chips. 4.To Use TONY Hammer Mill To Crush 30-40mm Wood Chips Into 8-14mm Sawdust. 5.To Use TONY Sawdust Storage Bin To Storage 8-14mm Sawdust. 6.To Use TONY Vertical Ring Die Pellet Machine To Products Pellets With φ6-8mm. 7.To Use TONY Galvanized Cooler To Cool Pellets From 80-90℃ to 20-30℃. 8.To Use TONY Semi-Auto Packing Machine To Packing Pellets To 15-50KG/Bags. You can contact TONY to get for more details information and quotation. TONY can supply you all the products as above with competitive price and excellent quality. |
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For this pellet line,this clients chose to dry wood chips first and them come into the hammer mill.You can also use hammer mill to crush the wet wood chips first and then use the rotary drum dryer to dry the wet sawdust.It is optional according to customer's detailed demand.
Following TONY Will Introduce For You For All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some machines can be custom made by customer according to different customer's detailed demand.Contact TONY for more details with quotation and layout.
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| Wood Chipper | Wood Chips Storage Bin | Rotary Drum Dryer | Multifuctional Hammer Mill |
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1.To Grind Wood Logs φ ≤20cm Into 30-40mm Wood Chips. 2.Model: TPQ216-55KW With 2 Baldes. 3.Total Power With Belt Conveyor: 68.5KW . 4.Capacity:4-7Ton/Hour. |
1.To Storage 30-40mm Wood Chips. 2.Model: TLC-1-With 2 Screw Inside To Provent Raw Maerial Blocks. 3.Total Power: 6KW . 4.Cube:3*3*2m(Wihout Legs Size) . |
1. To Dry The 45-55% Wood Chips Into 10-15% Wood Chips. 2.Model: THGD1.6*12. 3..Total Power With Belt Conveyor: 27.95KW. 4.Capacity:2-2.5Ton/Hour. |
1.Crush 30-40mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFQ65-55-45KW . 3.Total Power With Belt Conveyor: 56.9KW . 4.Capacity:2-2.5Ton/Hour. |
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| Sawdust Storage Bin | Vertical Ring Die Sawdust Pellet Machine | Cooler separator | Semi-Auto Packing Machine |
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1.To Storage 8-14mm Sawdust. 2.Model: TLC-2-With 2 Screw Inside To Provent Raw Maerial Blocks. 3.Total Power With Belt Conveyor: 6KW 4.Cube:3*3*2m(Wihout Legs Size) |
1..To Products Pellets With φ6-8mm. 2.Model: TYJ551-III-132KW 3.Total Power With Belt Conveyor: 136.72KW 4.Capacity:2-2.5Ton/Hour |
1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model: TCN-1. 3.Total Power With Belt Conveyor: 8.8KW 4..Capacity:2-2.5Ton/Hour |
1.Packing Pellets To 15-50KG/Bags. 2.Model:TBF-50 3.Total Power With Belt Conveyor: 3.12KW 4.Capacity:2-2.5Ton/Hour |
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1.Chipping Process: A.This process is mainly used to grind the wood wood logs whose diamater is under 25cm without barks into wood chips with size 25-35mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper. B.This customer use TONY Brand TPQ216 model with 2 flying baldes type: Main Parts: 1).TONY's new Wood Chipper. 2). Feed and unload belt frequency control to prevent card material 3). Hydraulic system control for more thickness of raw materials 4). Electronic control system allows the equipment to be used normally 5).Contact TONY for more details with quotation. |
2.Wood Chips Storage Process:
A.This process is mainly used to storage the wood chips that comes out of the wood chippper.
B.As Wood Chipper Capacity Is Bigger With 4-7Ton/Hour ,But Hammer Mill Capacity Is Only 2-2.5T So The Customer Chose One TONY Brand Wood Chips Storage To Storage The Wood Chips That Comes Out Of The Wood Chipper And Before The Hammer Mill. This process can be optional by customer.If customer donot chose the storage bin,he can storage the wood chips on the ground directly which may need some labour.
Main Parts:
1）.TONY's new Wood Chips Storage Bin.
2）. With Screws Inside The Storage Bin To Prevent Wood Chips Blocked.
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3.Wood Chips Drying Process: A.This process is mainly used to dry the wood chips from 55% to 10-15%. B.Capacity:2-2.5Ton/Hour. C.TONY use 1.6*12m single layer rotary drum dryer for this process,this customer use biomass waste wood as buring raw material with hot stove 3.5*1.5*1.5m.TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer. TONY dryer use spiral tube material, which has higher heart rate and is not easy to deform. Unlike other manufacturers with iron plate splicing welding, very easy to deformation. Main Parts: 1).TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips.) 2). TONY's Wood Waste Hot Stove. 3). Fan Blower+Cyclone With Airlock. |
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4.Wood Chips Fine Crushing Process: A.This process is mainly used to Crush 30-40mm Wood Chips Into 8-14mm Sawdust. B.Capacity:2-2.5Ton/Hour. C.TONY use multifunctional hammer mill TFQ65-55-45KW for this process. Main Parts: 1). TONY's Multifunctional Hammer Mill. 2). Galvanized Dust Collector. 3). Fan Blower. 4). Cyclone With Airlock. 5). Electrical Cabinets. |
5.Sawdust Storage Process:
A.This process is mainly used to storage the Sawdust that comes out of the hammer mill
B.The Customer Chose One TONY Brand Sawdust Storage To Storage The Sawdust That Comes Out Of The hammer mill.This process can be optional by customer.If customer donot chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.
Main Parts:
1).TONY's new Sawdust Storage Bin.
2).With Screws Inside The Storage Bin To Prevent Wood Chips Blocked.
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6.Pelleting Process: A.This process is mainly used to To Products Pellets With φ6-8mm. B.Capacity:2-2.5Ton/Hour. C.The Customer Chose One TONY Brand Vertical Ring Die Pellet Machine TYJ551-III-132KW With Capacity 2-2.5Ton/Hour. Main Parts: 1).TONY's New Vertical Ring Die Pellet Machine. 2). Cycone And Bags Dust Collectors. 3).Bearings Automatic Lubrication System. 4). Electrical Cabinets. You can choose TONY new type SS304 pellet machine or old type MS pellet machine. |
7.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.The Customer Chose One TONY Galvanized Cooler separator With Capacity 2-2.5Ton/Hour.
Main Parts:
1）.TONY's new Galvanized Cooler separator With Vibrating Screen.
2）. Cyclone and bags dust collectors.
3）. Fan Blower.
4）. Connect Pipes.
8.Packing Process:
A.This process is mainly used to pack pellets to 15-50KG/Bags.
B.The Customer Chose One TONY Semi-Automatic Packing Machine With 2-2.5Ton/Hour.
Main Parts:
1）. TONY's newTONY Semi-Automatic Packing Machine.
2）. Sew Machine,Buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference.
3）. Bags Transportation Conveyors.
4）. Feeding Inlet Silo With 1㎥.
5） .Electrical Cabinets.
Biomass Wood Pellet Use:
Biomass wood pellets refer to the conversion of compressed material into granular matter through compression and processing, which is usually used as solid fuel. Biomass pellets are a renewable energy source that includes wood, waste, plant and animal by-products. Compared with traditional fuels such as coal and natural gas, biomass pellets have the advantages of renewable, clean, efficient and low emissions, and are widely used in home heating, industrial production, agricultural crop drying and power generation.
Biomass Wood Pellet Value:
After the compression molding of biomass, its volume is greatly reduced so that it is easier to transport, storage and use, which solves the key problems of large-scale utilization of biomass, so the technology and equipment are very suitable for biomass power generation, clean energy transformation of industrial boilers, and new cooking fuels in rural areas.
It mainly has the following far-reaching significance:
(1) Replace coal, thus reducing the consumption of primary energy.
(2) The carbon cycle is realized and the emissions of greenhouse gas carbon dioxide are reduced.
(3) Increase the added value of agriculture and increase farmers' income.
(4) The technology and equipment are in line with the national industrial policy and have better economic and social benefits.
Advantages Of Biomass Pellets Include:
1. Renewable. The raw materials of biomass pellets come from renewable resources such as plant and animal by-products and have unlimited renewability. Biomass pellets are more environmentally friendly and sustainable than limited resources such as coal and natural gas.
2.Clean And Environmental Protection. Compared with traditional fuels, biomass pellet combustion emits a lower proportion of various pollutants, and does not release harmful gases such as sulfur dioxide and nitrogen oxides, greatly reducing environmental pollution and the impact on the global climate.
3. Efficient And Economical. The combustion efficiency of biomass pellets is high, which can provide more heat and power, while reducing energy waste. Compared with traditional fuels, the price of biomass pellets is more stable, with cost advantages and better economic benefits.
4. High Quality. The combustion performance of biomass particles is stable, the quality of the particles is uniform, there are no adverse effects such as foreign bodies and impurities, and the combustion efficiency and safety are improved.
5.Wide Range Of Application. Biomass particles can be used in many fields such as combustion, drying and power generation, and have wide applicability.
Use Of Biomass Particles:
(1) Feed for livestock in large farms, easy to store and transport;
(2) Domestic heating and living energy, clean, pollution-free, easy to store and transport;
(3) Industrial boiler and kiln fuel, instead of coal and gas, to solve environmental pollution;
(4) Can be used as a fuel for gasification power generation and thermal power generation to solve the problem of shutting down small thermal power plants.
First, the technical level of biomass pellets has gradually improved. After years of development, biomass pellet production technology has become relatively mature, with a high degree of automation in all links from raw material processing, pellet pressing, drying, cooling to packaging. At the same time, pellet combustion technology has also been improved, which has improved the combustion efficiency of biomass pellets, reduced smoke emissions, and reduced environmental pollution.
Secondly, the scale of biomass pellet production has increased year by year. More and more countries regard biomass pellets as an important way to replace fossil energy and invest a lot of money in the construction of biomass pellet production facilities. For example, European countries have relatively mature experience and technology in the production and utilization of biomass pellets, and the market size of biomass pellets is large. Among Asian countries, China is one of the main countries in the production and utilization of biomass pellets. It not only has rich biomass resources, but also has a complete biomass pellet production system and sales network.
Thirdly, the application field of biomass pellets has been further broadened. Biomass pellets can be used as fuel for home heating, and can also replace some fossil energy as industrial fuel. In addition, biomass pellets can also be used in power generation, heat supply, fuel chemical industry and other fields. With the continuous improvement of technology and the deepening of research, biomass pellets will have a wider application prospect.
Finally, international trade in biomass pellets is gradually rising. As a renewable clean energy, biomass pellets are gradually improving their position in the international energy market. Some biomass pellet producing countries regard the export of biomass pellets as an important economic pillar and make huge profits through trade. For example, North American biomass pellet exports to Europe are growing, becoming one of the important energy sources for European countries.
In short, the development status of biomass pellets can be described as booming. The improvement of technical level, the expansion of production scale, the expansion of application fields and the rise of international trade have provided strong support for the development of biomass pellets. However, it is still necessary to continue to increase the research and development and application of biomass pellets, promote the sustainable development of the biomass pellet industry, and make greater contributions to the application of clean energy.
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