Horizontal Ring Die Pellet Machine_Other Pellet Machine_Products

The main function of the horizontal horizontal ring die pellet machine is to use agricultural and forestry waste such as wood chips, straw, rice husks, bark and other biomass as raw materials, and solidify them into high-density pellet fuel through pretreatment and processing.

The use of horizontal ring die pellet machines can improve the utilization rate of feed. The pellets produced are the main fuel for industrial boilers and can also be used as fuel for thermal power generation.

In a nutshell, the horizontal ring die pellet machine is an indispensable asset in promoting sustainable development by effectively dealing with waste and generating useful energy.

Horizontal ring die pellet machines plays an important role in the feed processing industry with its efficient and stable performance. Choosing the right model and paying attention to daily maintenance can effectively improve production efficiency and product quality

The working principle of the horizontal granulator is based on a two-step process that primarily involves mixing and granulating. In the initial stage, the raw materials, which could vary widely depending on the end product requirements, and the necessary adhesives are introduced into the machine. As the agitator starts to rotate, it sets off a dynamic motion within the chamber. This rotational force causes the raw materials and adhesives to blend thoroughly, uniformly distributing the adhesive throughout the mass of raw materials. Gradually, as a result of this intense mixing, wet materials are formed. These wet materials possess a certain degree of plasticity and cohesiveness, which is essential for the subsequent granulating step.

Subsequently, the formed wet materials then move on to the granulating phase. The high-speed rotating granulating knife takes center stage. The knife rotates at an extremely rapid pace, exerting a significant shearing force on the wet materials. This shearing action breaks up the wet mass into smaller, more uniform pieces, effectively transforming them into discrete particles. The speed and design of the granulating knife are carefully calibrated to ensure that the produced particles are of the desired size, shape, and density. chemical manufacturing.

1.High Efficiency:The horizontal horizontal ring die pellet machine adopts a gear transmission system with an ideal transmission ratio, large driving torque and smooth transmission.

2.Intelligence:The horizontal horizontal ring die pellet machine adopts an advanced variable frequency motor for feeding, and is equipped with an overload protection device and a magnetic plate iron removal device, with high output, low noise, and easy operation and maintenance.

3.Stability:The structure of the horizontal horizontal ring die pellet machine is more stable, which can effectively avoid problems such as vibration and bearing wear.

4.Wide Range Of Applications: The horizontal horizontal ring die pellet machine is suitable for biomass pellet molding with a relatively small amount of pelletization, such as individual farms and family use.

Horizontal Ring Die Pellet Machine Models
Model	Output(kg)	Power(kw)	Pellet diameter(mm)	Speed of motor(r/min)	Roller diameter(mm)	Package size(mm)	Weight(kg)
HKJ250	500-700	22+1.5+0.55	6--8	1440	100	165015001550	1000
HKJ260	600-800	22+1.5+0.55	6--8	1440	100	165015001550	1200
HKJ300	1100-1500	30+1.5+0.55	6--8	1440	100	175015001600	1500
HKJ350	2000-2500	30+30+2.2+1.1	6--10	1440	160	230015002200	2000
HKJ420	3500-5000	90+2.2+1.1	6--12	1440	190	250012002300	3000
HKJ508	5000-8000	132+2.2+1.1	6--15	1440	260	250012002400	3800

1.The TONY series vertical ring die wood pellet making machine is notably distinct from other horizontal ring die machines.

2.This machine features a vertical structure, which offers several advantages:

Firstly, it makes the feeding of biomass materials extremely convenient.

Additionally, it provides a large pressure. It also has a high capacity. Moreover, it operates in a stable manner.

3.Undoubtedly, it is highly efficient equipment for biomass pellet production.

4.This wood pellet making machine excels in pressing materials with low adhesiveness and those that are difficult to mold.

For instance: It can effectively press rice husk, hard wood sawdust, sunflower seeds husk, peanut shell, wood bark, and other types of wood waste. - It can also process different kinds of straw and agricultural waste.

5. As a result, this wood pellet making machine finds extensive application in the biomass pellet making industry as well as other pellet forming industries.

Raw material:wood, waste wood and straws, etc. such as woodchips(palm, pine white pine, mahogany, pinus sylvestris, rubber tree),bamboo shavings, rice hust, seeds shells, peanut shells, halm, pennisetum, wheat straw, corn stalk, cotton stalks, alfalfa grass,bagrass, palm fiber, waste paper, non-physical material.

Size:<14mm (All the raw materials must be crushed into sawdust before going to Horizontal Ring Die horizontal ring die pellet machine.If not, you may need a wood chipper, wood crusher.)

Moisture:Generally, 10-15% is best for producing good quality wood pellet.

Shandong TONY Environmental Protection SCI-TECH CO., LTD. (formerly Zhangqiu TONY Machinery Co., LTD.),adopts a gearbox customized with HUIXIN specifically for Tony particle machines. The advantages are as follows:

1.Compared to ordinary counterparts, the gearbox is one size larger in both the box and internal gears to ensure sufficient stable transmission power for the operation of the particle machine.

2.The integrated power base is made of high-strength gray cast iron-HT250; All are high-precision hard tooth surface gear transmissions - the carburized tooth surface hardness of low-carbon alloy steel reaches HRC59-64,with an accuracy level of 5-6.

3.The high-speed bearings of the gearbox are imported from NSK brand in Japan.

4.The sealing element adopts Taiwan NAK high-temperature resistant fluororubber oil seal.

5.Equipped with a forced lubrication pump on the integrated reducer, it provides a thin oil lubrication system for the rolling shaft system above the bearing chamber to improve the impact of impurities and high temperature on the service life of the rolling shaft system. The gearbox of Shandong TONY Environmental Protection SCI-TECH CO., LTD. (formerly Zhangqiu TONY Machinery Co., LTD.), only uses plate heat exchangers (oil cooling devices). Compared to traditional tube heat exchangers (oil cooling devices) only used by some manufacturers, they have more advantages.

TONY Horizontal Ring Die Pellet Machine has a variety of models, according to the customer production of different models, horizontal ring die pellet machine factory price from USD20000-USD70000.

You get what you pay for. The price always depends on the value. Because the horizontal ring die pellet machine market is currently more chaotic, customers must be careful to buy!

To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price!

Please note:if your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money.

1.TONY Horizontal Ring Die Pellet Machine can press a variety of biomass raw materials, different raw materials only need to replace the ring die.

2.Each raw material corresponds to a ring die with a compression ratio. If you have a variety of raw materials later, it is recommended to buy ring dies with different compression ratios from TONY.

3.The compression ratio of ring die is set by TONY according to his experience for many years. If the customer changes the raw materials, the ring die must be replaced.

3.The ring die of TONY brand is vertical and double-layer ring die. Each time the particles are pressed, only the lower layer of ring die can press the particles. When the life of the lower layer of ring die ends, the mold can be turned to use the other ring die.

4.The life of TONY ring die is generally 1000-1500 hours, and the service life of ring die is different according to the different raw materials of customers.

5.The material of TONY ring die is alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer.

6.Contact TONY to obtain the ring die compression ratio of different raw materials.

1. The motor and the gearbox are directly connected to increase the kinetic energy conversion rate and improve the production efficiency.

2. The core component-gearbox: It adopts three-stage gear reduction, the bearing capacity is increased by 5 times compared with the old model, and the service life is super long.

3. The gearbox has its own lubrication and cooling system, which can cool down the lubricating oil without stopping the machine to ensure long-term operation.

4. The new material removal system, with external rotary components, completely solves the problem that the material removal system is easily eroded by high temperature steam.

5. Core component - mold: made of wear-resistant stainless steel, quenched in a vacuum furnace, the mold hardness is uniform, does not break, and is super wear-resistant.

6. Core component - pressure roller: The pressure roller adopts the welding process of super wear-resistant alloy, which replaces the past surface carburizing treatment. Long service life and protection of the mold are achieved at the same time.