Disc Pelleting Machine_Other Pellet Machine_Products

The Disc Pelleting Machine is a device used to process powdery materials into granular products, and its working principle mainly involves the feeding of materials, the granulation process and the discharge of finished products.

The main function of this remarkable equipment is to efficiently convert powdered materials into granular materials through a sophisticated and specific process. It is widely utilized in multiple important fields such as the production of organic fertilizers and compound fertilizers.

It has the remarkable ability to thoroughly mix powdered materials with liquid materials, and then, through the continuous rotation and gentle friction of the disc, gradually and meticulously granulate the powdered materials.

This process is highly reliable and consistent, making it extremely suitable for large-scale production scenarios where high-volume output is required. Additionally, it is designed for continuous operation, ensuring uninterrupted production flow and maximizing productivity.

The Disc Pelleting Machine plays an important role in the agricultural field because of its simple structure, low cost and convenient maintenance

1. Material Feeding And Wet Granulation

First, the treated powder material (such as organic fertilizer, chemical raw materials, etc.) is added to the hopper. The material is evenly distributed on the rotating disc through the distributor. In this process, an appropriate amount of water is usually added to form a thin film of water on the surface of the material. This layer of water film, due to the surface tension of water, helps to bond between material particles and form preliminary small particles.

2. Rotation Of The Disk And Force Of The Material

The core component of the Disc Pelleting Machine is a rotating disc driven by an electric motor. With the high-speed rotation of the disk, the material is rolled along the surface of the disk by gravity and centrifugal force. In this process, extrusion and friction occur between the material particles, and due to the existence of water film, the particles gradually bond together to form larger particles.

3. Formation And Discharge Of Particles

As the disk continues to rotate, the particles move toward the edge of the disk under the action of centrifugal force. In this process, the particles continue to absorb new material powders and gradually grow into spherical particles of the required size. Finally, the mature particles are discharged from the disc under the action of centrifugal force and fall into the collection device. New materials are continuously added to the inside of the disc, repeating the above process to achieve continuous production.

1.Efficient Granulation: The disc pelleting machine adopts disc granulation, which has high granulation efficiency and adjustable particle size, and can meet the requirements of materials of different properties.

2.Simple Structure: The disc pelleting machine has a simple structure, convenient operation, easy maintenance and cleaning.

3.Low Equipment Cost: Compared with other granulation equipment, the disc pelleting machine has a relatively low manufacturing cost and low maintenance cost.

4.Wide Range Of Applications: The disc pelleting machine is suitable for pharmaceutical, food, chemical and other industries, and can prepare various granular materials.

TONY Disc Pelleting Machine Model Type Models
Model	Power(kw)	Capacity(KG/H)	Size:LWH(MM)	Disc Dia(MM)
TYJ1000	1.5	200-300	12009501300	1000
TYP1200	1.5	300-500	120014701700	1200
TYP1500	3	500-800	176015001950	1500
TYP1800	5.5	800-1200	206017002130	1800
TYP2000	7.5	1200-1500	226016502250	2000
TYP2800	11	2000-3000	320022003000	2800
TYP3000	15	2000-4000	340024003100	3000
TYP3600	18.5	4000-6000	410029003800	3600

1. Structural Design Highlights

The granulating disc angle of the pan granulator showcases an innovative engineering feat. It adopts an overall arc structure, which has been meticulously calibrated. This unique curvature plays a pivotal role in optimizing the granulation process. As a result, the granulation rate can astonishingly reach more than 93%, far surpassing many of its counterparts. Additionally, to enhance operational flexibility, the granulating disc is outfitted with three discharge ports. This design consideration proves invaluable for intermittent production operations. Workers can easily alternate between different production phases, streamlining the workflow. It not only greatly reduces labor intensity, sparing the workforce from excessive physical exertion, but also significantly improves labor efficiency, leading to a more productive manufacturing environment.

The bottom of the granulation pan is fortified with a series of carefully arranged radiant steel plates. These plates are strategically positioned to provide maximum structural integrity. They ensure that the pan remains durable and resistant to deformation, even when subjected to continuous and heavy use. Paired with a heavy, thick and sturdy base design, which has been engineered to withstand the rigors of industrial production, there is no requirement for anchor bolts. The self-stabilizing nature of this base allows the machine to operate with remarkable stability, minimizing vibrations and disruptions that could otherwise affect product quality.

2. Component Material Advancements

The main gear of the granulator is a critical component that has received special attention. It adopts high-frequency quenching, a cutting-edge manufacturing technique. This process imparts enhanced hardness and wear resistance to the gear. Consequently, its service life is effectively doubled, reducing the need for frequent replacements and maintenance downtime.

Moreover, the granulated face plate is lined with high-strength glass fiber reinforced plastic. This composite material combines the best of both worlds: the tensile strength of glass fiber and the corrosion resistance of plastic. The result is a face plate that is not only anti-corrosion but also highly durable. It provides a surface with a multitude of advantages. The granulation is uniform, ensuring that each pellet produced is of consistent size and quality. The high granulation rate, as mentioned earlier, maximizes output. Stable operation is guaranteed, preventing any sudden halts or glitches during production. The equipment as a whole is durable, withstanding the test of time and heavy usage.

1. Material Feeding And Wet Granulation

In the working process of the disc pelleting machine, the material is first put into the hopper and evenly distributed on the torsion disc through the material distributor. Humidity acts as a smooth and binding agent during the granulation process, helping to form particles. Some materials are inherently viscous, so it is not necessary to add humidity.

2. Disk Torsion And Material Force

The disc pelleting machine is driven by the driving device to drive the disk high-speed torsion. The material moves downward under the action of gravity, and friction occurs with the surface of the disc. Friction causes the material to be in close contact with the surface of the disc, causing extrusion and friction between the material particles, and bonding occurs through the action of the binder. The composition of the material particles gradually increases, and the required particles are eventually formed.

3. Formation And Expulsion Of Particles

In the disc pelleting machine, the material is constantly squeezed and rubbed on the torsional disc to gradually form particles. By twisting and tilting the disc, the particles are discharged from the surface of the disc and eventually collected into the particle collection device.

The application fields of disc granulators are very wide, mainly including:

‌Compound Fertilizer Production‌: As compound fertilizer granulation equipment, disc granulators occupy an important position in fertilizer production.

‌Organic Fertilizer Production‌: Suitable for granulation of various organic fertilizers to improve the quality and efficiency of fertilizers.

‌Other Fields‌: It is also widely used in the pharmaceutical, chemical and food industries, and can replace traditional granulation equipment to improve production efficiency and product quality‌.

You get what you pay for.

The price always depends on the value. Currently, the Disc Pelleting Machine market is rather chaotic, so customers must exercise caution when making a purchase. When making a purchase decision, one should conduct a comprehensive inspection of multiple comprehensive indicators such as product quality, manufacturer scale and strength, pre-sales and after-sales service ability, and research and development design ability, rather than simply focusing on the price.

Please note:

if your purchase cost is extremely low, the later use cost will be very high. Purchasing very low-cost equipment is likely to lead to endless maintenance later on. Continuous downtime and maintenance will delay your production and cause you to pay even more money.

Additionally, it is important to thoroughly research and compare different options to ensure that you are making an informed decision that meets your specific needs and requirements.