TONY Multifunctional Hammer Mill is a mechanical equipment specially used to crush waste wood, its internal structure design is very reasonable, the structure is also very compact, in the process of use with safety, durable, low energy consumption, high yield and other characteristics.After continuous improvement and innovation, TONY Multifunctional Hammer Mill is more in line with our current social needs and customer production needs

TONY Multifunctional Hammer Mill is widely used in crushing various biomass wood waste and straw material. It's the best choice to prepare milled material for pellet machine. All kinds of biological stalks, (such as corn stalk, wheat straw, cotton stalk), rice straw, rice shell, peanut shell, corn cob, small pieces of wood, sawdust, branches, weeds ,leaves, bamboo products and other waste. Which is mainly used in wood factory, feed factory, organic fertilizer factory, and so on.

With its wide material adaptability, flexible particle size control, and efficient crushing performance, the multifunctional hammer mill has become a key piece of equipment in material pre-processing across various industries, significantly improving the convenience and cost-effectiveness of material processing.

TONY Multifunctional Hammer Mill have advantage of compact structure. It is strong and durable, safe and reliable, easy operation, lower noise and vibration, high efficiency and low energy consumption, etc.With double discharge to connect material and convenience to use, the spare part of the machine completely use quality steel material, and outsourcing parts using domestic optimal product.The whole machine's quality is reliable and longived.

The TONY Multifunctional Hammer Mill multi-functional crusher uses the high-speed relative motion of the movable tooth plate and the fixed tooth cross, so that the crushed material is crushed by the comprehensive effect of tooth impact, friction and impact between each other, simple structure, solid, smooth operation, good crushing effect, the crushed material can be directly discharged from the main machine grinding chamber, the size of the mesh obtained by replacing the different aperture.

The multifunctional pulverizer is a widely used pulverizing device that can crush a variety of materials, including small pieces of wood, branches, roots, straw, weeds, and bamboo waste, into fine powder. It can handle a wide variety of materials and plays an important role in various industries

Impact Crushing:

The multifunctional biomass hammer mill primarily operates based on the high-speed impact crushing principle. After biomass material enters the crushing chamber through the feed inlet, the hammers mounted on the rotor, driven by the high-speed rotation of the rotor, impact the material at an extremely high linear velocity, crushing any large biomass particles. 

Sieving and Secondary Crushing:

Centrifugal force propels the crushed particles toward the screen. Powders that meet the required particle size pass through the sieve apertures and become the finished product. Particles that do not meet the required particle size remain in the crushing chamber, where they are repeatedly struck and ground by the hammers until they reach the desired particle size and are discharged through the screen.

TONY Multifunctional Hammer Mill On Show

TONY Multifunctional Hammer Mill On Clinets Site

TONY Multifunctional Hammer Mill has a variety of models, according to the customer production of different models, with different output.

To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price!

Please note:if your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money.

Feed Belt Conveyor：To transport materials into hammer mill.

1. Continuously and evenly feeds materials into the crusher at a stable conveying speed.

2. The belt's elasticity and the roller's cushioning design reduce direct wear on the crusher's feed port and hammers.

3. Variable frequency speed regulation enables automated feed adjustment.

4. Belt width and dimensions can be customized according to actual production needs.

5. Made of galvanized material, the TONY conveyor is more corrosion-resistant and extends the life of the belt conveyor.

Mulitfuntional Hammer Mill: To crush the materials into 4-12mm sawdust.

1. Energy saving and environmental protection.

2. Simple structure and convenient operation.

3. Able to meet the crushing needs of various materials

4. Low noise and meets environmental protection requirements

 Pipes For Connection：For the connection of material transportation and auxiliary systems

1. In order to ensure the quality, we are manufactured by the factory.

2. You can confirm the price of spare parts with ToNY

3. It can meet the crushing needs of various materials

4. Allow deviation, and the pipe with slight angular deviation can also be connected.

5. The effect of shock absorption and noise reduction is obvious

6. Good sealing performance, reusable.

Blower: New Maerial Transport Blower, To help transport the sawdust into dryer

1.The fan on the Mulitfuntional Hammer mill is mainly used to discharge the dust generated during the pulverization process through strong suction,

2.TONY blower can reduce the concentration of dust in the air, and improve the working environment.

3.Tony manufacture it by factory to guarantee the quality.

Cyclone: Material go through cyclone and it helps to reduce dust,too;

1.The working principle of Tony Cyclone dust collector is based on the action of centrifugal force.

2.The dust-containing gas is introduced into the Cyclone.

3.The dust is separated under the action of centrifugal force and deposited at the bottom of the Cyclone, while the clean gas is discharged from the top.

Air-lock:To prvent the outside air from entering inside

1.The main purpose of the air lock on the high-efficiency pulverizer is to reduce dust, improve the working environment, and provide a stable unloading function.

‌ 2.The air-lock is usually installed under the shackle at the rear end of the pulverizer to minimize dust during the working process.

Dust Bags For Hammer Mill: To collect the dust while in the production

1.Mulitfuntional Hammer mill: The dust bag uses high-efficiency filtration materials, which can effectively capture and filter various dust particles. Energy saving and environmental protection‌:

2. The dust collector avoids secondary dust pollution by regularly removing dust accumulation, while reducing energy consumption and operating costs, and has good energy-saving and environmental protection effects.

3.TONY's galvanized material effectively prevents corrosion and extends its service life.

Pipes:To control dust pollution during the crushing process

1. When a hammer mill is operating, raw materials enter the milling chamber and are impacted and crushed by the high-speed rotating hammers, generating a large amount of dust.

2. Negative pressure airflow captures dust at the dust-generating point and transports it to the dust collector.

3. Preventing Dust from Spreading into the Workshop, Maintaining a Clean Production Environment and Protecting Operator Health.

4. Reducing Dust-Induced Wear on Equipment (e.g., Overheating of Motors and Bearings Caused by Dust Accumulation).

Electrical Control Cabinet:To ensure safe, stable, and hammer mill operation.

1. The electronic control system controls the mill's start and stop, monitors operating status, and provides fault protection.

2. Power Control: Starts and stops the main motor (the mill's core power source) and auxiliary motors (e.g., the feed conveyor and dust removal fan).

3. Protection: Automatically shuts off power and issues an alarm when an abnormality such as overload, short circuit, phase loss, or bearing overheating occurs, preventing equipment damage (e.g., motor burnout, hammer jamming, and shaft breakage).

4. Status Monitoring: Real-time information such as motor current, operating time, and fault codes is displayed on a meter or display, allowing operators to easily understand equipment status.

Discharge Belt Conveyor：Quickly and stably conveys crushed materials.

1. Continuously conveys crushed materials from the crusher discharge port to the next stage.

2. Prevents material accumulation and blockage at the discharge port, ensuring continuous and efficient crusher operation.

3. Equipped with variable frequency speed regulation, the conveyor speed can be adjusted based on the processing capacity of subsequent processes.

4. The belt width and size are customized according to actual production needs.

5. Tony uses galvanized material for greater corrosion resistance, extending the life of the belt conveyor.

Bearing:

1.This kind of bearing can using for a long time, best quality.Bearing brands can be customized according to customer needs.

2.Standardized size, interchangeability, easy installation and disassembly, easy maintenance;

3.Only a small amount of lubricant is required for normal operation, and lubricant can be provided for a long time during operation

Hammer:

1.The corners of the hammer are bead welded with high hardness material like carbon tungsten alloy. The welding layer thickness is 3mm. The lifetime is 7- 8 times by normal 65Mn overall quenching hammer.

2.The hammer is stirred in the material, like a number of cutting knives, the hammer is too thick, the efficiency is not high, but it is too thin and easy to wear.

3.The number of hammer pieces on the rotor has a great influence on the crushing ability, and the number of each hammer piece is obtained by orthogonal test. And measured by hammer density

Screen:

1.The bottom diameter of screen is 4mm-12mm, thickness is greater than 4mm, the screen can be adjustedto suit the highly efficient Multifunctional Hammer Mill of different materials. 

The screen is an essential part of the mill, and the screen configured by TONY has long service life, good wear resistance and large bearing capacity.

3. Due to the high screening efficiency of the screen, the internal self-cleaning performance of the screen surface, no hole blocking, has significant economic benefits, and the total cost is low

Rotor Group

1.The motor and the hammers are directly connected by the coupling.

2.There is no dead angle during the crushing so the finished product is very fine.

3.The rotor has made the balance test and can work backward.

Main Motor：Using pure copper core national standard motor,

1. High efficiency and energy saving: The pure copper core motor has good electrical conductivity and little heat loss after the current passes through, which can significantly improve the efficiency of the motor, thereby reducing energy consumption and saving electricity bills.

2. Strong durability.

Electrical Cabinet:

1.Automatic control for the full set mechanism including feeding system, discharging system,  reverse system and etc. Highly protect the personal safety.Electrical components are used well-known brands Schneider, Delixi and so on.

2.Electronic control system has self-test; Common fault identification. Common fault memory. Common faults occur. Active start reserve pump and other functions

3.Easy to operate function: easy to operate, fast, easy to master.

1. Advanced structure and reliable technology

2. High throughput capacity and high quality chips

3. Low-maintenance and environment-friendly

4. Cost-efficient and space-saving

5. Chipping of all kinds of wood

6. Guaranteed long running time

7. Hydraulic control, simple operation, easy maintenance.         

8. High hardness hammer head adopts high temperature quenching heat treatment, uniform hardness, sharp wear-resistant mouth, suitable for a variety of materials.

1. Check the parts and fasteners before each use.

2. Replace the screen, wash the crusher should pay attention to avoid water rushing into the motor

and control box and bearing, so as not to affect the service life, always pay attention to maintain the cleanliness of the crusher.

3. In order to extend the service life of the bearing, lubricating oil should be added regularly.

4. If there is any abnormal situation in the production, it should be stopped immediately for inspection,

and then used after the maintenance is normal

5. The machine is inspected every six months