TONY Effective Hammer mill is widely utilized in fodder factories, cultivation facilities, and organic fertilizer plants.

It finds application in the production of traditional Chinese medicine, the chemical industry, and other fields, exhibiting a very broad range of usage.

The hammer mill is capable of grinding various pellet wood materials such as wood stalks, wood chips, nut shells, straw, and rice husks, among others. It comes in two major series, namely the single spindle and double spindle series, featuring high output and high efficiency.

Additionally, the TONY effective hammer mill can also crush sawdust, shavings, coarse fiber of crops and plants, coarse fodder, and so on.

High-efficiency wood chip hammer mills are specially designed to crush biomass materials such as wood and wood chips into fine particles (such as sawdust and wood powder).

They are widely used in biomass pellet processing, papermaking, wood-based panels, and organic fertilizer production. Their core advantages lie in their high crushing efficiency and strong adaptability, allowing them to quickly process various wood chips and wood waste.

Rotor System: Consists of the main shaft, hammer frame plate, and hammer heads (hammer blades). The hammer heads are made of wear-resistant materials (such as high-manganese steel or tungsten carbide alloy) and are replaceable.

Crushing Chamber: The inner wall is lined with a wear-resistant lining. Some models also feature toothed plates or screens for material impact and screening.

Feed System: Includes a feed hopper and optional screw feeder to ensure uniform material delivery to the chamber.

Screen System: Screens are installed on the bottom or side of the machine. The aperture size determines the output particle size (typically adjustable from 0.5 to 50 mm).

Drive System: A motor drives the rotor at high speed (800 to 3000 rpm) via a belt or coupling.

Workflow:

Raw material is placed into the feeding hopper, which leads to the hammer chamber where the material enters from the top and is beaten and crushed (hammered) by high speed rotating blades. Under centrifugal force the material is processed quickly due to continuous squeezing, crushing, and beating, by the hammer mill blades. Under rotor centrifugal force, fan suction force, and gravity crushed material and air is discharged through the holes in the 180 degree screen on the bottom while those that cannot get through will repeat the process until they are small enough to pass through the screen into the lower body of the hammer mill.

1. The shell adopts welded-steel plate construction, the main machine is embedded for seal, completely avoids dust spillover and maintains a clean work environment.

2. The motor and crusher are direct-connected driving with drum coupling and built-in rotors. Dead-zone free crushing and better uniform granularity.

3. The magnetic selector on the upper part can sort out the magnetic metal materials and reduce the machine's damage rate.

4. Forged hammers has symmetric homogeneous permutation, small vibration without blind angle, large crushing friction area. Wear-resisting material behind sieving slice has big wrapping angle. Hammer are independent designed with fasteners for easy assembly. The blades are enhanced for better wear-resistance and longer working life.

5. After balance calibration, rotors can work reversely.

6. The operating door has safety interlock equipment to make sure it can not be opened when the machine is running.

7. The blower's efficiency is maximized with faster pneumatic conveying and minimum wind resistance. Arc side door ensures easy observation and replacement of the sieve, without disturbing wind and flying dust.

To transport materials into hammer mill.

1. Continuously and evenly feeds materials into the crusher at a stable conveying speed.

2. The belt's elasticity and roller cushioning design reduce direct wear on the crusher's feed port and hammers.

3. Variable frequency speed regulation enables automated feed adjustment.

4. The belt width and size are customized according to actual production needs.

5. Tony uses galvanized material for greater corrosion resistance, extending the life of the belt conveyor.

To crush the materials into 3-5mm sawdust.

1. TONY Effective Hammer Mill is used to grind materials into 3-5 mm sawdust. 

2. The sawdust is used for crushing raw materials, excipients and granular materials to ensure that the particle size of raw materials, excipients and granular materials in line with the production process requirements, so that the next step of granulation smoothly. 

3. The utility model relates to a new product, which is characterized by durability, simple structure property, good crushing effect, low power consumption and low noise.

To help transport the sawdust into dryer.

1.The operating principle of the blower integrated with the high-efficiency hammer crusher is primarily employed to efficaciously evacuate the dust generated during the crushing process via powerful suction.

2. The aim is to improve the working environment by inhaling dust particles through a negative pressure area and pushing them towards a collection or filtering device, taking advantage of this feature of the machine to reduce dust concentrations in the air. 

3. It plays a crucial role in maintaining a clean and safe working environment, reducing the potential health risks to operators of dust particles in the air and preventing dust deposition on equipment .

To discharge the materials and collect the dust.

1.The TONY Cyclone works by centrifugal force. Introduce dusty gas into the shaclone. The dust is separated by a high-speed centrifugal force, which deposits on the bottom of the Shaklon, and the clean gas is expelled from the top. 

2.At the same time, the collection of dust is essential to maintain a clean and healthy working environment, prevent dust pollution, and protect the quality of the final product.

3. This dual functionality is integral to the overall operation of industrial processes where material handling and dust control are of utmost importance.

To prvent the outside air from entering inside.

1. In order to prevent external air into the interior, the main use of the component is to reduce dust, improve the working environment, provide a stable discharge function. 

2. It effectively inhibits the inflow of external air, as far as possible not contaminated by pollutants, effectively avoid the potential increase in dust diffusion. 

3. The unit is usually installed at the back end of the crusher under the shackle to minimize the dust in the process of work. Maintain a clean and dust-controlled operating environment, protect workers' health, and ensure proper operation of equipment. 

4. It also helps to optimize the unloading process to ensure smooth and efficient material discharge while minimizing the escape of dust particles.

To collect the dust while in the production.

1.When the air with dust passes through, the dust particles are trapped on the surface or inside the bag due to the filtration effect.

2.Impaction and Interception: Larger dust particles may impact and be intercepted by the fibers of the bag during the air flow.

3.The aim is to effectively prevent the particulate matter produced in the working process from entering the atmosphere.

4.Reduce air pollution and meet environmental protection requirements by preventing dust from entering the atmosphere. protection effect of purifying the air.

5.TONY's galvanized material effectively prevents corrosion and extends its service life.

To control dust pollution during the crushing process

1. When a hammer mill is operating, raw materials enter the milling chamber and are impacted and crushed by the high-speed rotating hammers, generating a large amount of dust.

2. Negative pressure airflow captures dust at the dust-generating point and transports it to the dust collector.

3. Preventing Dust from Spreading into the Workshop, Maintaining a Clean Production Environment and Protecting Operator Health.

4. Reducing Dust-Induced Wear on Equipment (e.g., Overheating of Motors and Bearings Caused by Dust Accumulation).

To Ensure safe, stable, and hammer mill operation.

1. The electronic control system controls the mill's start and stop, monitors operating status, and provides fault protection.

2. Power Control: Starts and stops the main motor (the mill's core power source) and auxiliary motors (e.g., the feed conveyor and dust removal fan).

3. Protection: Automatically shuts off power and issues an alarm when an abnormality such as overload, short circuit, phase loss, or bearing overheating occurs, preventing equipment damage (e.g., motor burnout, hammer jamming, and shaft breakage).

4. Status Monitoring: Real-time information such as motor current, operating time, and fault codes is displayed on a meter or display, allowing operators to easily understand equipment status.

To Transport crushed materials quickly and stably.

1. Continuously conveys crushed materials from the crusher discharge port to the next stage.

2. Prevents material accumulation and blockage at the discharge port, ensuring continuous and efficient operation of the crusher.

3. Equipped with variable frequency speed regulation, the conveying speed can be adjusted based on the processing capacity of subsequent processes.

4.TONY's galvanized material effectively prevents corrosion and extends its service life.

1. Both sides of the screen discharge, greatly improve the discharge area, improve production capacity

2. Screen, hammer replacement is simple and convenient, directly from both sides, saving time and effort

3. The hammer adopts tungsten spot welding wear-resistant coating to increase the service life of the hammer and reduce the use cost; The screen is made of manganese steel, which can improve the life and reduce the cost

4. The rotor direction can be replaced clockwise and counterclockwise, extending the use effect of the crusher hammer and ensuring the balance of the rotor

5. Two-stage motor drive, speed at 3000r/min, high efficiency

6. The motor and spindle are directly connected by coupling, with small kinetic energy loss and high crushing efficiency

7. The body design of the crusher is increased, the bottom design of the damper is adjusted, according to the dry and wet materials and the proportion of materials to ensure material circulation and ensure production capacity

We have our own factory, professional production, complete equipment and fast delivery, service flow integration.

We have our own technical team, according to your expected production capacity and existing raw materials, quickly recommend the right model.

We have a dedicated quality control team that performs rigorous product testing to ensure the quality of the equipment you purchase.

If you have any questions, please contact us directly, after-sales system perfect.

The sawdust making machine key spare parts such as hammers and screener are made by our CNC systems, through high technical heat treatment, standing out from other suppliers is that we could ensure the parts high precision and good quality.

1.Screener

The size specification of screen is screen screen diameter of 6mm-12mm, the thickness of more than 4mm.

2.Rotor Group

The motor and the hammers are directly connected by the coupling.

There is no dead angle during the crushing so the finished product is very fine.

The rotor has made the balance test and can work backward.

3.Hammer

The corners of the hammers are welded with high hardness material like carbon tungsten alloy.

The welding layer thickness is around 3mm. The lifetime is 7- 8 times by normal 65Mn overall quenching hammer.

1. It is used for grinding raw materials by large and medium livestock and aqua feed mills. It can also be used for grass and pharmacy fine grinding. The granular raw materials, such as corn, sorghum, wheat, beans, etc can be grinded;

2. It is derived from tear circle type hammer mill and efficiency can be improved by 45%-90% comparing to universal hammer mill;

3. It can produce qualified aqua feed under full load with 0.8\1 screen and reduce jam significantly. Both coarse and fine grinding can be realized without changing screens;

4. The right aspiration can make materials go through screen quickly, reduce temperature of grinding chamber and increase output effectively.

Screen:

1.The bottom diameter of screen is 4mm-12mm, thickness is greater than 4mm, the screen can be adjustedto suit the Effective Hammer Mill of different materials. 

2.The screen is an essential part of the mill, and the screen configured by TONY has long service life, good wear resistance and large bearing capacity.

3. Due to the high screening efficiency of the screen, the internal self-cleaning performance of the screen surface, no hole blocking, has significant economic benefits, and the total cost is low.

Hammer:

1.The corners of the hammer are bead welded with high hardness material like carbon tungsten alloy. The welding layer thickness is 3mm. The lifetime is 7- 8 times by normal 65Mn overall quenching hammer.

2.The hammer is stirred in the material, like a number of cutting knives, the hammer is too thick, the efficiency is not high, but it is too thin and easy to wear.

3.The number of hammer pieces on the rotor has a great influence on the crushing ability, and the number of each hammer piece is obtained by orthogonal test. And measured by hammer density.

Rotor Group:

1.The motor and the hammers are directly connected by the coupling.

2.There is no dead angle during the crushing so the finished product is very fine.

3.The rotor has made the balance test and can work backward.